Electrochemical materials production and processing
AssigneeSublime Systems, Inc.
InventorsJesse D. Benck, Yet-Ming Chiang, Leah D. Ellis, Kyle Dominguez, Mariya Layurova
Life of this patent
Estimating the term…
Abstract
Various embodiments include a system or platform that uses electrochemistry to upcycle waste products and low-value minerals into valuable, carbon dioxide (CO2)-neutral materials. Various embodiments may include systems and/or methods for processing material inputs using an electrochemical reactor. Various embodiments may include systems, methods, and/or devices for capturing and sequestering carbon dioxide (CO2) while producing valuable co-products.
Claims19
A method for making a lime and a supplementary cementitious material, wherein the lime comprises calcium hydroxide, and wherein the supplementary cementitious material comprises SiO2, the method comprising:
- providing a source of electricity;
- selecting an input material to be processed, wherein the input material is a solid comprising at least 40% SiO2 by mass and at least 5% CaO by mass;
- using the source of electricity to power an electrochemical reactor that converts an aqueous salt solution into at least one acid solution and at least one base solution;
- using the acid solution to dissolve CaO from the input material, forming a suspension of insoluble solid particles comprising SiO2 in an aqueous solution comprising dissolved calcium ions;
- separating the insoluble solid particles from the aqueous solution using settling and/or filtration;
- using the base solution and the aqueous solution comprising dissolved calcium ions to perform a precipitation reaction, forming a suspension of solid particles comprising calcium hydroxide in an aqueous base-treated solution;
- separating the solid particles comprising calcium hydroxide from the aqueous base-treated solution using settling and/or filtration;
- and
- grinding the separated insoluble solid particles to a median major diameter less than about 10 microns and a specific surface area of greater than 10 m2/g such that
- the ground insoluble solid particles comprising SiO2 have a calcium hydroxide consumption of greater than 60 g calcium hydroxide per 100 g silicate using a thermogravimetric analysis calcium hydroxide consumption pozzolanic reactivity tests.
Dependencies are inferred from the claim text.