# US 12,184,159 B2 · Solar power generation system > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 12,184,159 B2 - Document ID: US12184159B2 - Status: Granted - Kind: B2 - Application number: 17/589,097 - Filed: 2022-01-31 - Published: 2022-07-21 - Granted: 2024-12-31 - Earliest claimed: 2017-08-03 - Assignees: Southwire Company - Applicants: Southwire Company, LLC - Inventors: Charles Hume; David Sykes; Aldo P. Della Sera; Juan Galindo; Andrew M. Pluister; Mark Crosier - Web page: https://patentgrep.com/patent/US12184159B2 ## CPC - H02M 1/007: {Plural converter units in cascade (push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826)} - H02J 3/381: {Dispersed generators} - H02J 3/388: Arrangements for the handling of islanding, e.g. for disconnection or for avoiding the disconnection of power - H02J 7/35: with light sensitive cells - H02M 1/0054: {Transistor switching losses (periodically suspending operation of switching converter in low power mode H02M1/0035)} - H02M 3/155: using semiconductor devices only - H02M 7/48: using discharge tubes with control electrode or semiconductor devices with control electrode - H02S 40/32: comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules - H02S 40/36: characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection - H10F 77/955: {for photovoltaic devices} - H02J 2101/24: Photovoltaics - Y02B 70/10: Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes - H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P) - H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY - H02S: GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES (obtaining electrical energy from radioactive sources G21H1/12; light sensitive inorganic semiconductor devices H10F; light sensitive organic semiconductor devices H10K30/00; thermoelectric devices H10N10/00; pyroelectric devices H10N15/00) - H10F: INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION - Y02B: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS ## Abstract A solar power generation system is provided for more efficiently and cost-effectively generating and delivering power. The solar power generation system includes a plurality of distributed power converter nodes each configured to convert DC power received from a solar module into a deadband DC waveform. The deadband DC power generated by each power converter node is then transmitted to a centralized grid interface box, which is configured to unfold the deadband DC waveform into an AC signal suitable for transmission to an electric power grid. ## Claims ### Claim 1 A method of generating and delivering power comprising: receiving, at one or more of a plurality of power converter nodes, a DC power signal from at least one of a plurality of solar modules, wherein each of the plurality of power converter nodes is connected to at least one other power converter node by one or more power-with-ethernet cables, each of the one or more power-with-ethernet cables comprising a data communication conductor; converting the DC power signal into one or more converted power signals comprising a rectified sinewave; transmitting the one or more converted power signals to a grid interface box, wherein each of the one or more converted power signals comprising the rectified sinewave is output from the one or more of the plurality of power converter nodes; receiving, at the grid interface box, each of the one or more converted power signals comprising the rectified sinewave; unfolding, via the grid interface box, each of the one or more converted power signals received by the grid interface box into an AC power signal configured for transmission to an electric grid; and transmitting the AC power signal from the grid interface box to the electric grid. ### Claim 2 (depends on 1) The method of claim 1, wherein converting the DC power signal into the one or more converted power signals comprises generating the one or more converted power signal at one or more deadband converter circuits of the one or more of the plurality of power converter nodes, wherein the one or more deadband converter circuit is in communication with a positive voltage input, negative voltage input, positive voltage output, and negative voltage output. ### Claim 3 (depends on 2) The method of claim 2, wherein each of the plurality of power converter nodes comprises: a first deadband converter circuit configured for generating the one or more converted power signals, the first deadband converter circuit in communication with a first positive voltage input, first negative voltage input, first positive voltage output, and first negative voltage output; and a second deadband converter circuit configured for generating the one or more converted power signals, the second deadband converter circuit in communication with a second positive voltage input, second negative voltage input, second positive voltage output, and second negative voltage output. ### Claim 4 (depends on 3) The method of claim 3, wherein the first deadband converter circuit and the second deadband converter circuit are configured for being selectively connected in series or parallel via the first and second positive voltage inputs, first and second negative voltage inputs, first and second positive voltage outputs, and first and second negative voltage outputs. ### Claim 5 (depends on 1) The method of claim 1, wherein the rectified sinewave comprises a deadband DC waveform, wherein the deadband DC waveform includes periods of zero voltage between peaks of the deadband DC waveform. ### Claim 6 (depends on 5) The method of claim 5, further comprising adjusting one or more of frequency and width of the periods of zero voltage in the deadband DC waveform. ### Claim 7 (depends on 5) The method of claim 5, wherein the periods of zero voltage in the deadband DC waveform have a pulse width of approximately 100 microseconds and occur approximately every 8.33 milliseconds. ### Claim 8 (depends on 1) The method of claim 1, further comprising: monitoring, at the grid interface box, sinusoidal voltage on the electric grid; generating a node synchronization signal; and transmitting the node synchronization signal to the plurality of power converter nodes. ### Claim 9 (depends on 8) The method of claim 8, further comprising: receiving the node synchronization signal at the plurality of power converter nodes; and generating, at the plurality of power converter nodes, one or more synchronized converted power signals synchronized to the electric grid. ### Claim 10 (depends on 1) The method of claim 1, further comprising adjusting, at one or more VAR modules of the grid interface box, an amount of reactive power transmitted to the electric grid. ### Claim 11 (depends on 10) The method of claim 10, further comprising: selectively engaging the one or more VAR modules and one or more power modules of the grid interface box with an internal bus bar provided in the grid interface box; and removing a selected module of the one or more VAR modules and the one or more power modules from the grid interface box. ### Claim 12 (depends on 1) The method of claim 1, wherein the grid interface box comprises one or more power modules configured for unfolding the one or more converted power signals received from the plurality of power converter nodes, and wherein transmitting the AC power signal from the grid interface box to the electric grid comprises outputting the AC power signal via a line connection. ### Claim 13 A method of generating power using a power generation node, the method comprising: receiving one or more DC power signals at one or more input power connectors provided on a housing of the power generation node; transmitting the one or more DC power signals to a deadband converter circuit positioned within the housing; converting, at the deadband converter circuit, the one or more DC power signals into one or more converted power signals comprising a rectified sinewave; transmitting the one or more converted power signals generated by the deadband converter circuit to one or more output power connectors provided on the housing; and outputting each of the one or more converted power signals comprising the rectified sinewave from the power generation node via the one or more output power connectors to a grid interface box configured to unfold each of the one or more converted power signals into an AC power signal configured for transmission to an electric grid. ### Claim 14 The method of 13, wherein the rectified sinewave comprises a deadband DC waveform, wherein the deadband DC waveform includes periods of zero voltage between peaks of the deadband DC waveform. ### Claim 15 (depends on 14) The method of claim 14, further comprising adjusting, at the deadband converter circuit, one or more of frequency and width of the periods of zero voltage in the deadband DC waveform.