# US 12,184,142 B2 · 3-phase connector integrated stator and electric compressor including the same

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- Number: US 12,184,142 B2
- Document ID: US12184142B2
- Status: Granted
- Kind: B2
- Application number: 17/742,016
- Filed: 2022-05-11
- Published: 2022-11-24
- Granted: 2024-12-31
- Earliest claimed: 2021-05-21
- Assignees: Hanon Systems
- Applicants: Hanon Systems
- Inventors: Chan Ho Baek; Sae Bom Kim; Gwang Hoon Song; Hyo Keun Jeon; Suk Jae Chung; Kyung Ah Hong
- Web page: https://patentgrep.com/patent/US12184142B2

## CPC

- H02K 3/522: {for generally annular cores with salient poles}
- F25B 31/026: {with compressor of rotary type}
- H02K 5/225: {Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132)}
- H02K 2203/06: Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})
- F25B: REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS

## Abstract

The present disclosure relates to a 3-phase connector integrated stator and an electric compressor including the same. The 3-phase connector integrated stator includes: a stator including a plurality of teeth formed to extend from a cylindrical core, insulators coupled to the core and the teeth so as to surround outer sides of the core and the teeth, and coils wound on outer sides of the insulators at the respective teeth; a motor cover coupled to an upper insulator in a central axis direction of the stator and having a connector coupling part protruding upwardly from an upper plate; and a 3-phase connector inserted into and coupled to the connector coupling part of the motor cover and having connection pins connected to 3-phase coils of the stator. Therefore, the 3-phase connector may be easily assembled to the stator, and the connector pins may be easily assembled to the 3-phase connector.

## Claims

### Claim 1

A 3-phase connector integrated stator comprising:
a stator including a plurality of teeth formed to extend from a cylindrical core, insulators coupled to the core and the teeth so as to surround outer sides of the core and the teeth, and coils wound on outer sides of the insulators at the respective teeth;
a motor cover coupled to an upper insulator in a central axis direction of the stator and having a connector coupling part protruding upwardly in the central axis direction of the stator from an upper plate; and
a 3-phase connector inserted into and coupled to the connector coupling part of the motor cover and having connection pins connected to 3-phase coils of the stator,
wherein the connector coupling part of the motor cover is a plurality of sidewalls formed at two or more places with the 3-phase connector interposed therebetween and each having coupling holes formed to penetrate through both surfaces thereof, and
wherein the 3-phase connector has catching projections formed to be inserted into and caught by the coupling holes.

### Claim 2 (depends on 1)

The 3-phase connector integrated stator of claim 1, wherein the connector coupling part of the motor cover and the 3-phase connector are disposed outside the stator in a radial direction.

### Claim 3 (depends on 1)

The 3-phase connector integrated stator of claim 1, wherein the motor cover has a support part formed to protrude in the central axis direction on an opposite side to the connector coupling part, and the support part is in contact with and is supported by an outer peripheral surface of the stator.

### Claim 4 (depends on 1)

The 3-phase connector integrated stator of claim 1, wherein the motor cover has a guide plate formed to protrude upwardly in the central axis direction of the stator from an inner end of the upper plate in a radial direction.

### Claim 5 (depends on 4)

The 3-phase connector integrated stator of claim 4, wherein the motor cover has fixing tabs formed to protrude radially outwardly from an upper end of the guide plate in order to fix lead wires of the 3-phase coils.

### Claim 6 (depends on 1)

The 3-phase connector integrated stator of claim 1, wherein through-holes penetrating through the upper and lower surfaces of the upper plate are formed at positions corresponding to the fixing tabs in the upper plate of the motor cover.

### Claim 7 (depends on 1)

The 3-phase connector integrated stator of claim 1, wherein the 3-phase connector has coil lead wire coupling parts formed in an inner surface thereof in a radial direction, and has connector pin coupling parts formed in an upper surface thereof.

### Claim 8 (depends on 1)

The 3-phase connector integrated stator of claim 1, wherein the insulator of the stator has fixing grooves formed in an upper surface thereof, the motor cover has fixing projections protruding from a lower surface thereof, and the fixing projections are inserted into and coupled to the fixing grooves.

### Claim 9 (depends on 8)

The 3-phase connector integrated stator of claim 8, wherein the fixing grooves are formed in a shape in which they are connected to an upper surface and an outer side surface in a radial direction at outer peripheral edge of an upper end of the insulator, and
the fixing projections are formed to protrude in a shape in which they correspond to the fixing grooves on an inner side where the upper plate and a peripheral wall of the motor cover meet.

### Claim 10 (depends on 8)

The 3-phase connector integrated stator of claim 8, wherein the fixing projection is formed in a shape in which a width thereof gradually decreases toward a direction in which it is inserted into the fixing groove.

### Claim 11 (depends on 1)

The 3-phase connector integrated stator of claim 1, wherein the insulator of the stator has catching grooves formed in a side surface thereof, the motor cover has catching projections protruding on a side surface thereof, and the catching projections are inserted into and coupled to the catching grooves.

### Claim 12 (depends on 1)

The 3-phase connector integrated stator of claim 1, wherein lead holes penetrating through upper and lower surfaces of the upper plate are formed in the upper plate of the motor cover.

### Claim 13 (depends on 1)

The 3-phase connector integrated stator of claim 1, wherein cable guide walls are formed to protrude from an inner side surface of the connector coupling part in a radial direction, and
end portions of lead wires of the 3-phase coils of the stator are inserted between the cable guide walls.

### Claim 14 (depends on 1)

A compressor comprising:
the 3-phase connector integrated stator of claim 1; and
a housing into which the 3-phase connector-integrated stator is inserted and housed.

### Claim 15 (depends on 14)

The compressor of claim 14, wherein guide parts are formed to protrude radially outwardly from an outer side surface of the motor cover of the 3-phase connector integrated stator,
a guide groove which is connected to a housing part and into which the connector coupling part of the motor cover is inserted is formed in the housing, the housing part being an internal space into which the stator is inserted, and
the guide parts are inserted along and coupled to the guide groove.

### Claim 16 (depends on 14)

The compressor of claim 14, wherein the connector coupling part of the motor cover is disposed to be spaced apart from the guide groove of the housing.
