# US 12,183,960 B2 · Catalyst layer, catalyst layer forming liquid and membrane electrode assembly

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- Number: US 12,183,960 B2
- Document ID: US12183960B2
- Status: Granted
- Kind: B2
- Application number: 17/304,879
- Filed: 2021-06-28
- Published: 2021-10-21
- Granted: 2024-12-31
- Earliest claimed: 2019-01-08
- Assignees: AGC Inc.
- Applicants: AGC Inc.
- Inventors: Masako Kawamoto; Satoru Hommura
- Web page: https://patentgrep.com/patent/US12183960B2

## CPC

- H01M 8/1039: halogenated, e.g. sulfonated polyvinylidene fluorides
- H01M 4/8668: {Binders}
- H01M 4/925: {supported on carriers, e.g. powder carriers}
- H01M 8/1004: characterised by membrane-electrode assemblies [MEA] (H01M8/12 takes precedence)
- H01M 8/1025: having only carbon and oxygen, e.g. polyethers, sulfonated polyetheretherketones [S-PEEK], sulfonated polysaccharides, sulfonated celluloses or sulfonated polyesters
- H01M 2008/1095: {Fuel cells with polymeric electrolytes}
- H01M 2300/0082: Organic polymers
- Y02E 60/50: Fuel cells
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

To provide a catalyst layer, a catalyst layer forming liquid, and a membrane electrode assembly, capable of forming a fuel cell excellent in power generation efficiency. The catalyst layer of the present invention comprises a supported catalyst having a carrier containing a metal oxide and a catalyst supported on the carrier; and a polymer having at least one type of units containing a cyclic ether structure, selected from the group consisting of units (u11), units (u12), units (u21) and units (u22), and having an ion-exchange group, wherein the total of the content of the units containing a cyclic ether structure is at least 30 mol % to all units which the polymer contains:

## Claims

### Claim 1

A catalyst layer comprising
a supported catalyst having a carrier containing a metal oxide, and a catalyst supported on the carrier, and
a polymer having at least one type of units containing a cyclic ether structure, selected from the group consisting of units represented by the formula (u12) and units represented by the formula (u22), and having ion exchange groups,
wherein the total of the content of the units containing a cyclic ether structure is at least 30 mol % to all units which the polymer contains:
in the formula (u12), R21 is a C1-6 perfluoroalkylene group, or a C2-6 perfluoroalkylene group having an ether-bonding oxygen atom between carbon-carbon bonds, and R22 is a fluorine atom, a C1-6 perfluoroalkyl group, a C2-6 perfluoroalkyl group having an ether-bonding oxygen atom between carbon-carbon bonds, or a group represented by —R21(SO2X(SO2Rf)a)−M+, where M+is H+, a monovalent metal cation, or an ammonium ion in which at least one hydrogen atom may be substituted by a hydrocarbon group, and Rf is a linear or branched perfluoroalkyl group which may have an ether-bonding oxygen atom, X is an oxygen atom, a nitrogen atom, or a carbon atom, and when X is an oxygen atom, a=0, when X is a nitrogen atom, a=1, and when X is a carbon atom, a=2;
in the formula (u22), s is 0 or 1, R51 and R52 are each independently a fluorine atom, a C1-5 perfluoroalkyl group, or a spiro ring formed by linking with each other (provided in the case where s is 0), R53 and R54 are each independently a fluorine atom, or a C1-5 perfluoroalkyl group, and R55 is a fluorine atom, a C1-5 perfluoroalkyl group, or a C1-5 perfluoroalkoxy group.

### Claim 2 (depends on 1)

The catalyst layer according to claim 1, wherein the units containing a cyclic ether structure include the units represented by the formula (u22).

### Claim 3 (depends on 2)

The catalyst layer according to claim 2, wherein the units containing a cyclic ether structure further include units represented by the formula (u12).

### Claim 4 (depends on 1)

The catalyst layer according to claim 1, wherein the polymer further contains units based on a perfluoromonomer, and the units based on a perfluoromonomer are units not containing a cyclic ether structure and having an ion exchange group.

### Claim 5 (depends on 1)

The catalyst layer according to claim 1, wherein the polymer further contains units based on tetrafluoroethylene.

### Claim 6 (depends on 1)

A membrane electrode assembly comprising:
an anode having a catalyst layer,
a cathode having a catalyst layer, and
a polymer electrolyte membrane disposed between the anode and the cathode,
wherein at least one of the catalyst layer of the anode and the catalyst layer of the cathode is the catalyst layer as defined in claim 1.

### Claim 7 (depends on 1)

The catalyst layer according to claim 1, wherein the units containing a cyclic ether structure include the units represented by the formula (u12).

### Claim 8 (depends on 1)

The catalyst layer according to claim 1, wherein in the formula (u22) sis 1.

### Claim 9 (depends on 2)

The catalyst layer according to claim 2, wherein in the formula (u22) s is 1.