# US 12,183,691 B2 · Semiconductor structure and method of forming the same

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- Number: US 12,183,691 B2
- Document ID: US12183691B2
- Status: Granted
- Kind: B2
- Application number: 18/172,968
- Filed: 2023-02-22
- Published: 2023-06-22
- Granted: 2024-12-31
- Earliest claimed: 2019-03-14
- Assignees: Taiwan Semiconductor Manufacturing Company, Ltd.
- Applicants: Taiwan Semiconductor Manufacturing Company, Ltd.
- Inventors: Ching-Wen Chen; Hung-Jui Kuo; Ming-Che Ho
- Web page: https://patentgrep.com/patent/US12183691B2

## CPC

- H10W 42/00: Arrangements for protection of devices (arrangements for thermal protection H10W40/00)
- H10W 70/05: of insulating or insulated package substrates, or of interposers, or of redistribution layers (manufacture or treatment of leadframes H10W70/04)
- H10W 70/09: extending onto an encapsulation that laterally surrounds the chip or wafer, e.g. fan-out wafer level package [FOWLP] RDLs
- H10W 70/099: {Connecting interconnections to insulating or insulated package substrates, interposers or redistribution layers}
- H10W 70/60: Insulating or insulated package substrates; Interposers; Redistribution layers (leadframes H10W70/40)
- H10W 70/611: {for connecting multiple chips together}
- H10W 70/614: {the multiple chips being integrally enclosed}
- H10W 70/65: Shapes or dispositions of interconnections
- H10W 70/685: comprising multiple insulating layers
- H10W 70/695: Organic materials
- H10W 74/016: {using moulds}
- H10W 74/117: {the substrate having spherical bumps for external connection}
- H10W 70/6528: {of the portions that connect to chips, wafers or package parts}
- H10W 72/241: {Dispositions, e.g. layouts}
- H10W 72/9413: {on encapsulations}
- H10W 74/142: {the encapsulations exposing the passive side of the semiconductor body}
- H10W 90/701: {characterised by the relative positions of pads or connectors relative to package parts}
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

A semiconductor structure and a method of forming the same are disclosed. A method of forming a semiconductor structure includes the following operations. An insulating layer is formed over a substrate. A metal feature is formed in the insulating layer. An argon-containing plasma treatment is performed to the insulating layer and the metal feature.

## Claims

### Claim 1

A semiconductor structure, comprising:
a conductive layer structure over a first device;
first pads and second pads over the conductive layer structure;
an argon-containing layer over an uppermost insulating layer of the conductive layer structure and aside the first pads and the second pads; and
connectors over the first pads,
wherein the argon-containing layer comprises a carbon atom content of 75 at % or more and an argon atom content of 0.2-2 at %.

### Claim 2 (depends on 1)

The semiconductor structure of claim 1, wherein the argon-containing layer has a wrinkled top surface.

### Claim 3 (depends on 1)

The semiconductor structure of claim 1, further comprising a second device over the second pads.

### Claim 4 (depends on 1)

The semiconductor structure of claim 1, further comprising an argon-containing layer between two adjacent insulating layers of the conductive layer structure.

### Claim 5 (depends on 1)

The semiconductor structure of claim 1, wherein the first device comprises an integrated active device.

### Claim 6 (depends on 1)

The semiconductor structure of claim 1, wherein the second device comprises an integrated passive device.

### Claim 7

A semiconductor structure, comprising:
an insulating layer disposed over a substrate;
a metal feature having a first portion embedded in the insulating layer, and a second portion on the first portion and over the insulating layer; and
an argon-containing layer disposed in a surface portion of the insulating layer, located in contact with the second portion but separated from the first portion of the metal feature,
wherein the argon-containing layer has a water contact angle of 70° to 120°.

### Claim 8 (depends on 7)

The semiconductor structure of claim 7, wherein the argon-containing layer has a water contact angle of 90° to 120°.

### Claim 9 (depends on 7)

The semiconductor structure of claim 7, wherein the argon-containing layer has a surface roughness Rz of 0.1 μm or more.

### Claim 10 (depends on 7)

The semiconductor structure of claim 7, wherein the argon-containing layer has a thickness of 20 angstroms or more.

### Claim 11 (depends on 7)

The semiconductor structure of claim 7, wherein the argon-containing layer comprises a carbon atom content of 75 at % or more and an argon atom content of 0.2-2 at %.

### Claim 12 (depends on 7)

The semiconductor structure of claim 7, wherein the argon-containing layer has a wrinkled top surface from a top view.

### Claim 13

A semiconductor structure, comprising:
an insulating layer disposed over a substrate;
a metal feature having a first portion embedded in the insulating layer, and a second portion on the first portion and over the insulating layer; and
an argon-containing layer disposed in a surface portion of the insulating layer, located in contact with the second portion but separated from the first portion of the metal feature,
wherein the argon-containing layer comprises a carbon atom content of 75 at % or more and an argon atom content of 0.2-2 at %.

### Claim 14 (depends on 13)

The semiconductor structure of claim 13, wherein the argon-containing layer has a surface roughness Rz of 0.1 μm or more.

### Claim 15 (depends on 13)

The semiconductor structure of claim 13, wherein the argon-containing layer has a thickness of 20 angstroms or more.

### Claim 16 (depends on 13)

The semiconductor structure of claim 13, wherein the argon-containing layer has a wrinkled top surface from a top view.

### Claim 17 (depends on 13)

The semiconductor structure of claim 13, wherein the argon-containing layer further comprises a nitrogen atom content of less than 4 at %.

### Claim 18 (depends on 13)

The semiconductor structure of claim 13, wherein the argon-containing layer further comprises an oxygen atom content of less than 12 at %.

### Claim 19 (depends on 13)

The semiconductor structure of claim 13, wherein the metal feature comprises an under bump metallization pad.

### Claim 20 (depends on 19)

The semiconductor structure of claim 19, further comprising a connector electrically connected to the under bump metallization pad.
