# US 12,183,005 B2 · System and method for performing quality control

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- Number: US 12,183,005 B2
- Document ID: US12183005B2
- Status: Granted
- Kind: B2
- Application number: 17/644,371
- Filed: 2021-12-15
- Published: 2022-04-07
- Granted: 2024-12-31
- Earliest claimed: 2018-03-22
- Assignees: James R. Glidewell Dental Ceramics, Inc.
- Applicants: James R. Glidewell Dental Ceramics, Inc.
- Inventors: Abhishek Babasaheb Ajri; Vaheh Golestanian Nemagrdi; Marco Antonio Jokada; David Christopher Leeson
- Web page: https://patentgrep.com/patent/US12183005B2

## CPC

- A61C 13/0004: {Computer-assisted sizing or machining of dental prostheses}
- G06T 7/0014: {using an image reference approach}
- A61C 9/0093: {Workpiece support}
- G06F 17/18: for evaluating statistical data {, e.g. average values, frequency distributions, probability functions, regression analysis (forecasting specially adapted for a specific administrative, business or logistic context G06Q10/04)}
- G06F 30/20: Design optimisation, verification or simulation (optimisation, verification or simulation of circuit designs G06F30/30)
- G06F 30/23: using finite element methods [FEM] or finite difference methods [FDM]
- G06F 2113/10: Additive manufacturing, e.g. three-dimensional [3D] printing
- G06F 2119/18: Manufacturability analysis or optimisation for manufacturability
- G06T 2207/30036: Dental; Teeth
- G06T 2207/30052: Implant; Prosthesis
- A61C: DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE (non-driven toothbrushes A46B; {tongue scrapers A61B17/24;} preparations for dentistry A61K6/00; preparations for cleaning the teeth or mouth A61K8/00, A61Q11/00)
- G06T: IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06F: ELECTRIC DIGITAL DATA PROCESSING (computer systems based on specific computational models G06N)

## Abstract

Disclosed are example embodiments of methods and systems for identifying and quantifying manufacturing defects of a manufactured dental prosthesis. Certain embodiments of the system for performing quality control on manufactured dental prostheses includes: a quality control module configured to determine whether the dental prosthesis is a good or a defective product based at least on a differences model generated by comparing a design model and a scanned model of the manufactured dental prosthesis.

## Claims

### Claim 1

A method for performing quality control on a dental prosthesis manufacturing system, the method comprising:
providing a computer-aided design (CAD) model of a dental prosthesis;
manufacturing a physical dental prosthesis based on the CAD model;
scanning the physical dental prosthesis to create a 3D scan model;
generating a differences model by comparing the CAD model with the 3D scan model and compiling offsets between portions of a data set of the CAD model and corresponding portions of a data set of the 3D scan model;
modifying the differences model by omitting from the differences model portions of the data set corresponding to an occlusal surface of the dental prosthesis; and
analyzing the differences model to determine whether the dental prosthesis manufacturing system is operating within a predetermined tolerance threshold.

### Claim 2 (depends on 1)

The method of claim 1, further comprising modifying the differences model by omitting from the differences model portions of the data set corresponding to a bottom portion near a margin line of the dental prosthesis.

### Claim 3 (depends on 1)

The method of claim 1, wherein the CAD model comprises a computer generated design model of the dental prosthesis based upon patient-specific data.

### Claim 4 (depends on 1)

The method of claim 1, wherein the CAD model comprises a computer generated design model based upon a simulation of a manufacturing process for the dental prosthesis.

### Claim 5 (depends on 4)

The method of claim 4, wherein the simulated manufacturing process comprises a simulated CNC milling or 3D printing process.

### Claim 6 (depends on 1)

The method of claim 1, wherein analyzing the differences model comprises performing a statistical analysis on the differences model.

### Claim 7 (depends on 1)

The method of claim 1, wherein analyzing the differences model comprises determining a standard deviation of offset values of points of the differences model.

### Claim 8 (depends on 1)

The method of claim 1, further comprising determining that the manufactured dental prosthesis is too small or too large based on a distribution of offsets that is negatively or positively biased as compared to a normal distribution.

### Claim 9 (depends on 1)

The method of claim 1, further comprising determining that the manufactured dental prosthesis has a manufacturing defect when a distribution of offsets includes peaks at a left and right side of a normal distribution curve.

### Claim 10 (depends on 1)

The method of claim 1, further comprising shutting down one or more prosthetic manufacturing machineries based on a result of analyzing the differences model to determine whether the dental prosthesis manufacturing system is operating within the predetermined tolerance threshold.

### Claim 11 (depends on 1)

The method of claim 1, further comprising accepting the manufactured dental prosthesis as a good product based on a result of analyzing the differences model to determine whether the dental prosthesis manufacturing system is operating within the predetermined tolerance threshold.

### Claim 12 (depends on 1)

The method of claim 1, further comprising rejecting the manufactured dental prosthesis as a defective product based on a result of analyzing the differences model to determine whether the dental prosthesis manufacturing system is operating within the predetermined tolerance threshold.

### Claim 13 (depends on 1)

The method of claim 1, further comprising:
determining whether the manufactured dental prosthesis is too small or too large based on whether a distribution of offsets is negatively or positively biased as compared to a normal distribution;
determining whether the manufactured dental prosthesis has a manufacturing defect based on whether the distribution of offsets includes peaks at a left or right side of a normal distribution curve; and
shutting down one or more prosthetic manufacturing machineries based at least on whether the manufactured dental prosthesis is too small, too large, or has a manufacturing defect.
