# US 12,182,643 B2 · Image forming apparatus

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- Number: US 12,182,643 B2
- Document ID: US12182643B2
- Status: Granted
- Kind: B2
- Application number: 17/969,387
- Filed: 2022-10-19
- Published: 2023-04-27
- Granted: 2024-12-31
- Earliest claimed: 2021-10-26
- Assignees: KYOCERA Document Solutions Inc.
- Applicants: KYOCERA Document Solutions Inc.
- Inventors: Naoko Kawashima
- Web page: https://patentgrep.com/patent/US12182643B2

## CPC

- G06K 15/027: {Test patterns and calibration (arrangements for controlling or analysing printing mechanisms of typewriters or selective printing units B41J29/393 takes precedence; colour correction using test pattern analysis in general H04N1/6033)}
- B41J 2/04505: {aiming at correcting alignment}
- B41J 2/2142: {Detection of malfunctioning nozzles (generating single droplets or particles on demand by pressure, e.g. electromechanical transducers B41J2/045, B41J2/05; jet deflection sensors B41J2/125; for cleaning purposes B41J2/16579)}
- B41J 2/2146: {for line print heads}
- G06K 15/102: {using ink jet print heads}
- B41J 2/2139: {Compensation for malfunctioning nozzles creating dot place or dot size errors (generating single droplets or particles on demand by pressure, e.g. electromechanical transducers B41J2/045)}
- B41J 2203/01: Inspecting a printed medium or a medium to be printed using a sensing device
- G06K: GRAPHICAL DATA READING (image or video recognition or understanding G06V); PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- B41J: TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS

## Abstract

In an image forming apparatus, a correction processing unit prints a test pattern using a recording head, determines ink ejection malfunction positions on the basis of a scanned image of the test pattern, sets one of first and second correction modes for each of the ink ejection malfunction positions in accordance with a density of the ink ejection malfunction position on the basis of the scanned image, and performs the correction process for the ink ejection malfunction position in the set first or second correction mode. In the first correction mode, the correction process is performed for both a nozzle corresponding to the ink ejection malfunction position and an adjacent nozzle of the nozzle. In the second correction mode, the correction process is not performed for the nozzle corresponding to the ink ejection malfunction position but is performed for the adjacent nozzle.

## Claims

### Claim 1

An image forming apparatus, comprising:
a recording head configured to eject ink corresponding to an image to be printed, using arranged nozzles;
a control unit configured to determine nozzles corresponding to the image to be printed, correspondingly to a position of a print sheet, and cause the recording head to eject ink from the nozzles; and
a correction processing unit configured to perform a correction process corresponding to each of plural ink ejection malfunction positions in the image;
wherein the correction processing unit (a) prints a test pattern using the recording head, (b) determines the ink ejection malfunction positions on the basis of a scanned image of the test pattern, (c) sets one of first and second correction modes for each of the ink ejection malfunction positions in accordance with a density of the ink ejection malfunction position on the basis of the scanned image of the test pattern, and (d) performs the correction process for the ink ejection malfunction position in the set first or second correction mode;
in the first correction mode, the correction process is performed for a nozzle corresponding to the ink ejection malfunction position and an adjacent nozzle of the nozzle corresponding to the ink ejection malfunction position; and
in the second correction mode, the correction process is not performed for a nozzle corresponding to the ink ejection malfunction position but the correction process is performed for an adjacent nozzle of the nozzle corresponding to the ink ejection malfunction position.

### Claim 2 (depends on 1)

The image forming apparatus according to claim 1, wherein the test pattern comprises of a band-shaped first test pattern that extends along a primary scanning direction and a second test pattern that includes thin lines individually corresponding to the nozzles,
wherein the correction processing unit sets the first and second correction modes for each of the ink ejection malfunction positions by preliminarily selecting one of the first and second correction modes in accordance with a density of the ink ejection malfunction position in the scanned image of the first test pattern, and if the second correction mode is preliminarily selected on the basis of the scanned image of the first test pattern, selecting one of the first and second correction modes in accordance with whether the second test pattern exists at the ink ejection malfunction position or not, and sets the selected first or second correction mode based on the preliminary selection.

### Claim 3 (depends on 1)

The image forming apparatus according to claim 1, wherein for the ink ejection malfunction position on the basis of the scanned image of the test pattern, the correction processing unit (a) determines an ink ejection malfunction type as one of “severe deviation or non-ejection” and “slight deviation”, and (b) if the ink ejection malfunction type is determined as slight deviation, sets the first correction mode, and if the ink ejection malfunction type is determined as severe deviation or non-ejection, sets the second correction mode.

### Claim 4 (depends on 1)

The image forming apparatus according to claim 1, wherein the correction processing unit performs the correction process as a hardware process.

### Claim 5 (depends on 1)

The image forming apparatus according to claim 1, further comprising a line sensor configured to detect a position of the print sheet;
wherein the line sensor generates the scanned image of the test pattern.

### Claim 6 (depends on 1)

The image forming apparatus according to claim 1, wherein the test pattern comprises of a band-shaped first test pattern that extends along a primary scanning direction and a second test pattern that includes thin lines individually corresponding to the nozzles, and wherein
wherein the correction processing unit measures a density of the ink ejection malfunction position; and
wherein the correction processing unit sets the second correction mode if the density of the ink ejection malfunction position is less than a predetermined detection threshold value on the basis of the scanned image of the first test pattern; sets the first correction mode if the density of the ink ejection malfunction position is equal to or larger than the detection threshold value and the second test pattern exists at the ink ejection malfunction position and sets the second correction mode if the density of the ink ejection malfunction position is equal to or larger than the detection threshold value and the second test pattern does not exist at the ink ejection malfunction position.