# US 12,180,736 B2 · Warp resistant fence panel

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- Number: US 12,180,736 B2
- Document ID: US12180736B2
- Status: Granted
- Kind: B2
- Application number: 18/424,390
- Filed: 2024-01-26
- Published: 2024-10-31
- Granted: 2024-12-31
- Earliest claimed: 2023-01-30
- Applicants: Brett Jason Richison
- Inventors: Brett Jason Richison
- Web page: https://patentgrep.com/patent/US12180736B2

## CPC

- E04H 17/1602: {Using wooden, plastic or composite-material panel-like elements}
- E04H 17/165: {using panels with rigid filling and frame}
- E04H: BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL (foundations E02D)

## Abstract

A fence having a frame for receiving fence panels and the fence panels that are preferably received in the frame vertically or horizontally. The fence panel has a reinforcing structure surrounded by panel structure for preventing bowing due to differential heating over the panel. The reinforcing structure may have longitudinal members separated by cross-members for forming channels, and may have external tab portions to facilitate connection with the panel structure. The panel structure may define a tongue and groove for matingly fitting with adjacent panels. The width of the reinforcing structure, and panel structure material on either side of the reinforcing structure preferably define equal thicknesses.

## Claims

### Claim 1

A fence panel comprising:
a reinforcing structure having a first side, a second side, a first end, a second end, a first edge and a second edge, wherein a distance between said first side and said second side defines a width, and wherein a distance between said first end and said second end define a length;
a panel structure having a first side, a second side, a first end, a second end, a first edge and a second edge, said panel structure defining a first side thickness between said first side of said reinforcing structure and said first side of said panel structure, said panel structure defining a second side thickness between said second side of said reinforcing structure and said second side of said panel structure;
said reinforcing structure having a first longitudinal member on said first side and a second longitudinal member on said second side, cross-members between said first longitudinal member and said second longitudinal member, wherein said cross-members define a height between said first longitudinal member and said second longitudinal member, wherein said cross-members, said first longitudinal member and said second longitudinal member define at least one chamber.

### Claim 2 (depends on 1)

The fence panel according to claim 1 further comprising:
at least one first tab portion extending outwardly from said first longitudinal member by a length; and at least one second tab portion extending outwardly from said second longitudinal member by a length.

### Claim 3 (depends on 2)

The fence panel according to claim 2 wherein:
said at least one first tab portion has a terminal end defining a widened portion and said at least one second tab portion has a terminal end defining a widened portion.

### Claim 4 (depends on 2)

The fence panel according to claim 2 wherein:
said length of said at least one first tab portion and said length of said at least one second tab portion is between 25% and 30% of said height of said cross-members.

### Claim 5 (depends on 1)

The fence panel according to claim 1 wherein said reinforcing structure is metallic.

### Claim 6 (depends on 1)

The fence panel according to claim 1 wherein:
said panel structure defines a tongue protrusion on one of said first edge and said second edge and a groove indentation on the other of said first edge and said second edge.

### Claim 7 (depends on 6)

The fence panel according to claim 6 wherein:
said tongue protrusion defines a terminal end surface;
said groove indentation defines an inner wall surface; and
said panel structure defines a longitudinal distance from said terminal end surface to said inner wall surface.

### Claim 8 (depends on 7)

The fence panel according to claim 7 wherein:
said length of said reinforcing structure is between 85% and 95% of said longitudinal distance of said panel structure.

### Claim 9 (depends on 1)

The fence panel according to claim 1 wherein:
said width of said reinforcing structure, said first side thickness of said panel structure, and said second side thickness of said panel structure are approximately equal.

### Claim 10

A fence comprising:
a frame having vertical and horizontal members;
a fence panel received within said frame, said fence panel having a reinforcing structure having a first side, a second side, a first end, a second end, a first edge and a second edge, wherein a distance between said first side and said second side defines a width, and wherein a distance between said first end and said second end define a length, said fence panel having a panel structure surrounding said reinforcing structure, said panel structure having a first side, a second side, a first end, a second end, a first edge and a second edge, said panel structure defining a first side thickness between said first side of said reinforcing structure and said first side of said panel structure, said panel structure defining a second side thickness between said second side of said reinforcing structure and said second side of said panel structure;
said reinforcing structure having a first longitudinal member on said first side and a second longitudinal member on said second side, said reinforcing structure having cross-members between said first longitudinal member and said second longitudinal member wherein said cross-members define a height between said first longitudinal member and said second longitudinal member, wherein said cross-members, said first longitudinal member and said second longitudinal member define at least one chamber.

### Claim 11 (depends on 10)

The fence of claim 10 wherein:
said fence panel is horizontally received within said frame.

### Claim 12 (depends on 10)

The fence of claim 10 wherein:
said fence panel is vertically received within said frame.

### Claim 13 (depends on 10)

The fence panel according to claim 10 further comprising:
at least one first tab portion extending outwardly from said first longitudinal member by a length and at least one second tab portion extending outwardly from said second longitudinal member by a length.

### Claim 14 (depends on 13)

The fence panel according to claim 13 wherein:
said at least one first tab portion has a terminal end defining a widened portion and said at least one second tab portion has a terminal end defining a widened portion.

### Claim 15 (depends on 13)

The fence panel according to claim 13 wherein:
said length of said at least one first tab portion and said length of said at least one second tab portion is between 25% and 30% of said height of said cross-members.

### Claim 16 (depends on 10)

The fence panel according to claim 10 wherein said reinforcing structure is metallic.

### Claim 17 (depends on 10)

The fence panel according to claim 10 wherein:
said panel structure defines a tongue protrusion on one of said first edge and said second edge and a groove indentation on the other of said first edge and said second edge.

### Claim 18 (depends on 17)

The fence panel according to claim 17 wherein:
said tongue protrusion defines a terminal end surface;
said groove indentation defines an inner wall surface; and
said panel structure defines a longitudinal distance from said terminal end surface to said inner wall surface.

### Claim 19 (depends on 18)

The fence panel according to claim 18 wherein:
said length of said reinforcing structure is between 85% and 95% of a said longitudinal distance of said panel structure.

### Claim 20 (depends on 10)

The fence panel according to claim 10 wherein:
said width of said reinforcing structure, said first side thickness of said panel structure, and said second side thickness of said panel structure are approximately equal.

### Claim 21

A fence panel comprising:
a reinforcing structure having a first side, a second side, a first end, a second end;
a panel structure having a first side, a second side, said panel structure defining a first side thickness between said first side of said reinforcing structure and said first side of said panel structure, said panel structure defining a second side thickness between said second side of said reinforcing structure and said second side of said panel structure;
said reinforcing structure having a first longitudinal member on said first side and a second longitudinal member on said second side, said longitudinal members forming at least a portion of at least one chamber therebetween.

### Claim 22 (depends on 21)

The fence panel according to claim 21 further comprising:
cross-members between said first longitudinal member and said second longitudinal member, wherein said cross-members define a height between said first longitudinal member and said second longitudinal member, wherein said cross-members, said first longitudinal member, and said second longitudinal member define said at least one chamber.

### Claim 23

A fence panel comprising:
a reinforcing structure having a first side, a second side, a first end, a second end;
a panel structure having a first side, a second side, said panel structure defining a first side thickness between said first side of said reinforcing structure and said first side of said panel structure, said panel structure defining a second side thickness between said second side of said reinforcing structure and said second side of said panel structure;
said reinforcing structure having a first longitudinal member on said first side and a second longitudinal member on said second side;
at least one tab portion extending outwardly from at least one of said first longitudinal member and said second longitudinal member, said tab portion extending outwardly by a length.

### Claim 24 (depends on 23)

The fence panel according to claim 23 wherein:
said at least one tab portion has a terminal end defining a widened portion.

### Claim 25 (depends on 23)

The fence panel according to claim 23 wherein:
said reinforcing structure having cross-members between said first longitudinal member and said second longitudinal member, wherein said cross-members define a height between said first longitudinal member and said second longitudinal member, wherein said cross-members, said first longitudinal member and said second longitudinal member define at least one chamber.

### Claim 26 (depends on 25)

The fence panel according to claim 25 wherein:
said length of said at least one tab portion is between 25% and 30% of said height of said cross-members.

### Claim 27

A fence comprising:
a frame having vertical and horizontal members;
a fence panel received within said frame, said fence panel having a reinforcing structure having a first side, a second side, a first end, a second end, said fence panel having a panel structure surrounding said reinforcing structure, said panel structure having a first side and a second side, said panel structure defining a first side thickness between said first side of said reinforcing structure and said first side of said panel structure, said panel structure defining a second side thickness between said second side of said reinforcing structure and said second side of said panel structure;
said reinforcing structure having a first longitudinal member on said first side and a second longitudinal member on said second side;
at least one tab portion extending outwardly from at least one of said first longitudinal member and said second longitudinal member, said tab portion extending outwardly by a length.

### Claim 28 (depends on 27)

The fence panel according to claim 27 wherein:
said at least one tab portion has a terminal end defining a widened portion.

### Claim 29 (depends on 27)

The fence panel according to claim 27 further comprising:
cross-members between said first longitudinal member and said second longitudinal member, wherein said cross-members define a height between said first longitudinal member and said second longitudinal member, wherein said cross-members, said first longitudinal member and said second longitudinal member define at least one chamber.

### Claim 30 (depends on 29)

The fence panel according to claim 29 wherein:
said length of said at least one tab portion is between 25% and 30% of said height of said cross-members.
