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US 12,180,130 B2Granted
Methods, systems, and catalysts for the direct conversion of syngas to high-octane hydrocarbons
AssigneeAlliance for Sustainable Energy, LLC
InventorsDaniel Ruddy, Jesse Evan Hensley, Joshua A. Schaidle, Connor Patrick Nash, Anh The To
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Abstract
The present disclosure relates to a method that includes converting a gas stream that contains hydrogen (H2) and carbon monoxide (CO) to a second mixture that contains a hydrocarbon, for example, a hydrocarbon having between 3 and 15 carbon atoms, where the converting is performed using a first catalyst configured to convert H2 and CO to methanol, a second catalyst configured to convert methanol to dimethyl ether (DME), and a third catalyst configured to convert DME to the hydrocarbon.
Claims7
A method comprising:
- converting a gas stream comprising hydrogen (H2) and carbon monoxide (CO) to a mixture comprising a hydrocarbon having between 3 and 15 carbon atoms, wherein:
- the converting is performed using a first catalyst configured to convert H2 and CO to methanol, a second catalyst configured to convert methanol to dimethyl ether (DME), and a third catalyst configured to convert DME to the hydrocarbon;
- the first catalyst and the second catalyst are physically mixed in a first catalyst bed and the third catalyst is positioned in a second catalyst bed;
- the first catalyst bed and second catalyst bed are contained in a single stacked packed-bed reactor in series;
- the first catalyst comprises copper-zinc oxide-alumina (CZA);
- the second catalyst comprises gamma alumina (A);
- and
- the third catalyst comprises copper modified BEA zeolite (Cu/BEA).
5 more elements
Dependencies are inferred from the claim text.