# US 12,179,270 B2 · Suction device, and apparatus for producing a three-dimensional component

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- Number: US 12,179,270 B2
- Document ID: US12179270B2
- Status: Granted
- Kind: B2
- Application number: 17/814,906
- Filed: 2022-07-26
- Published: 2023-02-02
- Granted: 2024-12-31
- Earliest claimed: 2022-07-26
- Assignees: One Click Metal GmbH
- Applicants: One Click Metal GmbH
- Inventors: Michael Volk
- Web page: https://patentgrep.com/patent/US12179270B2

## CPC

- B22F 10/28: Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
- B22F 12/70: Gas flow means
- B28B 1/001: {Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material (selective deposition modelling of metallic powder B22F10/00; rapid manufacturing of 3D objects in general and in particular of plastics B29C64/00)}
- B33Y 30/00: Apparatus for additive manufacturing; Details thereof or accessories therefor
- B33Y 40/00: Auxiliary operations or equipment, e.g. for material handling
- B22F 10/322: of the gas flow, e.g. rate or direction
- B22F 10/77: of gas
- B33Y 50/02: for controlling or regulating additive manufacturing processes
- Y02P 10/25: Process efficiency
- B22F: WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER (making alloys by powder metallurgy C22C); APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B28B: SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER (foundry moulding B22C; working stone or stone-like material B28D; shaping of substances in a plastic state, in general B29C; making layered products not composed wholly of these substances B32B)
- B33Y: ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A suction device for sucking a process gas from a process chamber and to an apparatus for producing a three-dimensional component by selectively solidifying a building material, applied layer by layer, by means of a beam acting on the building material, having an suction tube which at one end has an outlet opening at an end face, to which an suction line can be connected, having an intake opening which extends in the longitudinal direction of the suction tube and is slot shaped, wherein there is provided at the outlet opening of the suction tube a connection port which can be inserted into a connection interface on or in the process chamber, and at the opposite end of the suction tube there is provided a holding element which is releasably held by a holding device associated with an opening of the process chamber.

## Claims

### Claim 1

A suction device for sucking a process gas from a process chamber of an apparatus for producing a three-dimensional component by selectively solidifying a building material, applied layer by layer, by means of a beam acting on the building material,
having a suction tube which has an outlet opening at an end face, to which a suction line is connectable,
having an intake opening which extends in the longitudinal direction of the suction tube and is slot-shaped,
wherein
there is provided at one end of the suction tube the outlet opening of the suction tube having a connection port which is insertable into a docking interface on or in the process chamber, and
at an opposite end of said outlet opening of the suction tube there is provided a holding element which is configured to be releasably fastened to a holding device associated with an opening of the process chamber.

### Claim 2 (depends on 1)

The suction device according to claim 1, wherein a rounded transition is provided between an end face of the connection port and a cylindrical portion of the connection port.

### Claim 3 (depends on 1)

The suction device according to claim 1, wherein there is provided an adapter which is fastenable in the process chamber and has a receiving socket into which the connection port of the suction tube is insertable to form the docking interface, and the adapter, opposite the connection port, has a tubular section for connection of the suction line.

### Claim 4 (depends on 3)

The suction device according to claim 3, wherein the adapter has a radially outer circumferential shoulder for abutment on and/or fastening to a through-passage in a side wall of the process chamber.

### Claim 5 (depends on 3)

The suction device according to claim 3, wherein, in the receiving socket of the adapter, a radially oriented end face is provided with a seal which abuts the end face of the connection port and forms an axial seal between the adapter and the connection port of the suction tube.

### Claim 6 (depends on 3)

The suction device according to claim 3, wherein the receiving socket of the adapter engages externally around the connection port of the suction tube and, by means of the seal provided on the cylindrical portion of the connection port, a radial seal is formed between the receiving socket and the connection port of the suction tube.

### Claim 7 (depends on 1)

The suction device according to claim 1, wherein there is provided on an underside of the intake opening of the suction tube a rest surface which has one or more alignment elements for positioning the suction tube relative to a base of the process chamber.

### Claim 8 (depends on 7)

The suction device according to claim 7, wherein the at least one alignment element is formed by a side edge and/or at least one recess in the rest surface, which is positionable in a depression in the base of the process chamber.

### Claim 9 (depends on 1)

The suction device according to claim 1, wherein the holding element is connectable to the holding device by frictional and/or interlocking engagement.

### Claim 10 (depends on 9)

The suction device according to claim 9, wherein the holding element is of cylindrical form and is insertable into the holding device comprising a clip with holding lugs.

### Claim 11 (depends on 1)

An apparatus for producing a three-dimensional component by selectively solidifying a building material, applied layer by layer, by means of a beam acting on the building material,
having a process chamber which comprises a base which has a work surface oriented in an X-Y plane,
having at least one building platform which is moveable up and down relative to the work surface,
having an application and levelling device which is displaceable along the work surface and feeds powdered building material to the building platform,
having a protective gas circulation system which has at least one intake opening for feeding a process gas into the process chamber and an outlet opening for sucking contaminated process gas from the process chamber,
having an opening which is provided in a front side of the process chamber and which is closeable by a door,
wherein
the intake opening is provided in a suction tube of a suction device according to claim 1, and
the suction tube is removable from the process chamber.

### Claim 12 (depends on 11)

The apparatus according to claim 11, wherein the suction device is positioned adjacent to the opening of the process chamber, and the at least one intake opening for feeding in the process gas is provided at least in the rear wall and/or the at least one side wall of the process chamber.

### Claim 13 (depends on 11)

The apparatus according to claim 11, wherein a through-passage is provided in a side wall of the process chamber adjacent to the opening, into which through-passage an adapter is insertable.

### Claim 14 (depends on 13)

The apparatus according to claim 13, wherein a tubular section of the adapter is connectable to the suction line outside the process chamber.

### Claim 15 (depends on 13)

The apparatus according to claim 13, wherein, associated with the side wall of the process chamber opposite the through-passage, the holding device is fastened to the work surface or the side wall of the process chamber.

### Claim 16 (depends on 13)

The apparatus according to claim 13, wherein there is provided in the work surface of the base of the process chamber a depression which extends in a region between the through-passage and the holding device.

### Claim 17 (depends on 16)

The apparatus according to claim 16, wherein the depression is adjacent to the opening in the process chamber.

### Claim 18 (depends on 11)

The apparatus according to claim 11, wherein, for positioning in the process chamber, the suction tube is first insertable with the connection port into the adapter and then, by a pivoting movement, while maintaining the fitted position of the connection port in the receiving socket of the adapter, the holding element is fixable in the holding device or by the holding device.

### Claim 19 (depends on 1)

An apparatus for producing a three-dimensional component by selectively solidifying a building material, applied layer by layer, by means of a beam acting on the building material,
having a process chamber which comprises a base which has a work surface oriented in an X-Y plane,
having at least one building platform which is moveable up and down relative to the work surface,
having a metering device which is displaceable along the work surface and feeds powdered building material to the building platform,
having a protective gas circulation system which has at least one intake opening for feeding a process gas into the process chamber and an outlet opening for sucking contaminated process gas from the process chamber,
having an opening which is provided in a front side of the process chamber and which is closeable by a door,
wherein
the intake opening is provided in a suction tube of a suction device according to claim 1, and
the suction tube is removable from the process chamber.
