Mixture for use in a fused filament fabrication process
AssigneeBASF SE
InventorsNikolaus Nestle, Marie-Claire Hermant, Kris Schmidt
Life of this patent
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Abstract
The use of a mixture (M) comprising (a) from 40 to 70% by volume of an inorganic powder (IP) based on the total volume of the mixture (M), (b) from 30 to 60% by volume based on the total volume of the mixture (M) of a binder (B) comprising (b1) from 50 to 96% by weight of at least one polyoxymethylene (POM) based on the total weight of the binder (B), (b2) from 2 to 35% by weight of at least one polyolefin (PO) based on the total weight of the binder (B), (b3) from 2 to 40% by weight of at least one further polymer (FP) based on the total weight of the binder (B) in a fused filament fabrication process.
Claims9
A process for the production of a three-dimensional green body by a fused filament fabrication process, comprising:
- heating a mixture (M) to a temperature (TM), and
- depositing the mixture (M) into a build chamber using a layer-based additive technique to form the three-dimensional green body, wherein the temperature of the build chamber is in the range of from 50° to 80° C.,
- wherein the mixture (M) comprises:
- (a) from 40 to 70% by volume of an inorganic powder (IP) based on the total volume of the mixture (M),
- (b) from 30 to 60% by volume based on the total volume of the mixlure (M) of a binder (B) consisting of
- (b1) from 70 to 96% by weight of at least one polyoxymethylene (POM) based on the total weight of the binder (B),
- (b2) from 2 to 15% by weight of at least one polyolefin (PO) based on the total weight of the binder (B),
- (b3) from 2 to 26% by weight of at least one further polymer (FP) based on the total weight of the binder (B), wherein the at least one further polymer (FP) is polytetrahydrofuran,
- said method further comprising, after the depositing, removing at least 95% by weight of component (b1), based on the total weight of component (b1), from the three-dimensional green body to form a three-dimensional brown body;
- wherein the removal is carried out by acidic treatment and at a temperature in the range from 20 to 180° C.;
- wherein the particle size of the inorganic powder (IP)) is from 0.1 to 80 μm.
Dependencies are inferred from the claim text.