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US 12,168,314 B2Granted
Method for consolidating an additively manufactured piece
Assignee9T Labs AG
InventorsChester Houwink, Giovanni Cavolina
Life of this patent
Estimating the term…
Abstract
Methods and systems for consolidating an additively manufactured piece. In one embodiment, methods include the step of combining the additively manufactured piece with another piece, for example with another additively manufactured piece or with a piece that is not additively manufactured (e.g. an insert, foam, etc.), so that during a consolidation step, those pieces are assembled or connected together.
Claims21
A method for consolidating an additively manufactured piece, the method comprising:
- placing an assembly in a cavity of a thermally conductive container, the assembly comprising a first piece and a second piece with one or more of the first and the second pieces being additively manufactured;
- filling the cavity with one of a liquid and a semi-liquid curable material which directly contacts and completely surrounds the assembly, the curable material having a maximum operating temperature higher than a lower melt temperature of at least one of the first and the second pieces of the assembly, and having a positive thermal coefficient of expansion relative to the container,
- sealing the cavity;
- curing the curable material so that the cured material restricts movement of the assembly in the cavity;
- heating the container to increase the temperature within the container to cause the cured material to expand and create a pressure on the assembly, wherein the temperature is increased by the heating until the temperature reaches a process temperature equal or higher than the lower melt temperature of at least one of the first and the second pieces of the assembly and lower than the maximum operating temperature of the cured material;
- and
- maintaining the process temperature within the container for a time interval to consolidate the assembly;
- wherein during the heating of the container and maintaining the process temperature for the time interval, the cured material forms an in-situ monobloc mold for the assembly.
5 more elements
Dependencies are inferred from the claim text.