# US 12,151,288 B2 · Metal powder producing apparatus and metal powder producing method > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 12,151,288 B2 - Document ID: US12151288B2 - Status: Granted - Kind: B2 - Application number: 17/944,834 - Filed: 2022-09-14 - Published: 2023-03-30 - Granted: 2024-11-26 - Earliest claimed: 2021-09-30 - Assignees: TDK Corporation - Applicants: TDK Corporation - Inventors: Masakazu Hosono; Kazuhiro Yoshidome; Yoshiki Kajiura; Hiroyuki Matsumoto - Web page: https://patentgrep.com/patent/US12151288B2 ## CPC - B22F 9/082: {atomising using a fluid (using centrifugal force B22F9/10)} - B22F 1/08: Metallic powder characterised by particles having an amorphous microstructure - B22F 1/05: Metallic powder characterised by the size or surface area of the particles - B22F 2009/086: {Cooling after atomisation} - B22F 2009/0872: {by water} - B22F 2999/00: Aspects linked to processes or compositions used in powder metallurgy - C22C 33/0278: {with at least one alloying element having a minimum content above 5%} - C22C 2202/02: Magnetic - Y02P 10/25: Process efficiency - B22F: WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER (making alloys by powder metallurgy C22C); APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER - C22C: ALLOYS (treatment of alloys C21D, C22F) - Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS ## Abstract A metal powder producing apparatus includes a molten metal supply unit, a cylinder body, and a cooling liquid introduction unit. The molten metal supply unit discharges a molten metal. The cylinder body is capable of being formed with a layer of a cooling liquid for cooling the molten metal on an inner circumference surface of the cylinder body. The cooling liquid introduction unit supplies the cooling liquid to an upper inside of the cylinder body. The inner circumference surface of the upper inside of the cylinder body has a substantially elliptical shape. ## Claims ### Claim 1 A metal powder producing apparatus comprising: a molten metal supply unit configured to discharge a molten metal; a cylinder body configured such that the molten metal discharged from the molten metal supply unit is received in the cylinder body; and a cooling liquid introduction unit configured to supply a cooling liquid to an upper portion of an inner circumference surface of the cylinder body, wherein the cylinder body and the cooling liquid introduction unit are configured such that a layer of the cooling liquid is formed on the inner circumference surface, a core axis direction of the cylinder body is inclined with respect to a vertical direction when the metal powder producing apparatus is in a use position, the upper portion of the inner circumference surface has an elliptical shape in planes perpendicular to the vertical direction, the cooling liquid introduction unit includes a cooling liquid discharge port configured to discharge the cooling liquid, supplied from outside the cylinder body, in a flow of the cooling liquid, which is a spiral orbit flow along the upper portion of the inner circumference surface, the cooling liquid discharge port has the elliptical shape in the planes perpendicular to the vertical direction, and a ratio of a long diameter to a short diameter in an ellipse defined by the inner circumference surface and the cooling liquid discharge port in the planes perpendicular to the vertical direction is 1.04 or more and 3.00 or less. ### Claim 2 (depends on 1) The metal powder producing apparatus according to claim 1, wherein the cooling liquid discharge port has the elliptical shape over a circumference direction of the cylinder body. ### Claim 3 (depends on 1) The metal powder producing apparatus according to claim 1, wherein the cooling liquid introduction unit includes a frame for changing the flow of the cooling liquid from outside toward inside to the flow of the cooling liquid along the upper portion of the inner circumference surface of the cylinder body, and the frame includes an elliptical inner frame piece having a diameter smaller than that of the inner circumference surface of the cylinder body. ### Claim 4 (depends on 3) The metal powder producing apparatus according to claim 3, wherein the frame defines an inside space inside the cylinder body to receive the cooling liquid from the outside to the inside of the cylinder body, and the inside space has the elliptical shape along the inner circumference surface. ### Claim 5 (depends on 1) The metal powder producing apparatus according to claim 1, wherein the cooling liquid introduction unit includes an outside formation member with an outside space for temporarily storing the cooling liquid, the outside formation member is outside the cylinder body, and the outside space has the elliptical shape. ### Claim 6 (depends on 1) The metal powder producing apparatus according to claim 1, wherein a center of an ellipse defined by the inner circumference surface is displaced so as to be inclined to a vertical line toward a lower part of the cylinder body. ### Claim 7 (depends on 1) A metal powder producing method using the metal powder producing apparatus according to claim 1, the method comprising steps of: forming the layer of a cooling liquid whose flow speed changes along the inner circumference surface of the cylinder body; discharging the molten metal from the molten metal supply unit toward the layer of the cooling liquid; and flowing the molten metal together with the cooling liquid while changing their flow speed. ### Claim 8 (depends on 7) The metal powder producing method according to claim 7, wherein the layer of the cooling liquid is formed by flowing the cooling liquid in a substantially elliptical spiral manner along the inner circumference surface.