Methods and systems for producing ophthalmic lenses background
AssigneeEssilor International
InventorsSébastien Piraube, Bruce Taylor, Brad Gelb, Mark Kaluza, Peter Hones, Fred Adolfo
Life of this patent
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Abstract
This disclosure includes methods and systems for producing ophthalmic lenses. Some methods include identifying a plurality of zones within a spatial representation of a lens blank, selecting, for each of the zones, one or more parameters for producing the lens, and producing the lens by removing material from the lens blank according to the one or more parameters of each of the zones.
Claims20
A method implemented by a system for use in producing an ophthalmic lens, the method comprising:
- identifying, by at least one processor, a plurality of zones within a spatial representation of a lens blank, the zones being identified relative to an ophthalmic lens to be produced from the lens blank,
- the lens including:
- a front face,
- a back face, and
- an edge that connects the front face and the back face,
- and the zones including, for each of at least one of the front face and the back face of the lens:
- an interior zone bounded by an interior portion of the face,
- a peripheral zone bounded by a periphery of the face that surrounds the interior portion of the face, and
- a waste zone that is bounded by neither the front face nor the back face of the lens,
- wherein, for each of the plurality of zones, identifying the plurality of zones comprises at least one of:
- identifying at least one supported zone that overlies a blocking material that supports the lens blank during production of the lens, and
- identifying at least one optically-useful zone of the lens, and
- identifying at least one zone that overlies and underlies a component of the lens, and
- identifying at least one optically-sensitive zone;
- and
- selecting, by the at least one processor, for each of the zones, parameters for producing the lens, the parameters including:
- an implement for removing material from the lens blank, and;
- a rotational speed of the implement relative to the lens blank, and/or
- a translational speed of the implement relative to the lens blank, and/or
- a depth of cut of the implement into the lens blank,
- wherein the parameters for at least one first one of the zones differ from the parameters of at least one different second one of the zones;
- and
- producing the lens by removing material from the lens blank according to the parameters of each of the plurality of zones.
A system for use in producing an ophthalmic lens, the system comprising:
- at least one processor configured to:
- receive a spatial representation of a lens blank and a lens to be produced from the lens blank, the lens having:
- a front face,
- a back face, and
- an edge that connects the front face and the back face;
- identify a plurality of zones within the spatial representation, the zones including, for each of at least one of the front face and the back face of the lens:
- an interior zone bounded by an interior portion of the face,
- a peripheral zone bounded by a periphery of the face that surrounds the interior portion of the face, and
- a waste zone that is bounded by neither the front face nor the back face of the lens,
- wherein to identify the plurality of zones, the at least one processor:
- identifies at least one supported zone that overlies a blocking material that supports the lens blank during production of the lens, and
- identifies at least one optically-useful zone of the lens, and
- identifies at least one zone that overlies and/or underlies a component of the lens, and
- identifies at least one optically-sensitive zone;
- and
- select, foreach of the zones, parameters for producing the lens, the parameters including an implement for removing material from the lens blank, and:
- a rotational speed of the implement relative to the lens blank, and/or
- a translational speed of the implement relative to the lens blank, and/or
- a depth of cut of the implement into the lens blank.
Dependencies are inferred from the claim text.