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US 12,129,597 B2Granted
Synthetic leather article and method for preparing same
AssigneeDow Global Technologies LLC
InventorsChao Zhang, Zetian Cai, Huan Chen, Yi Zhang, Xiangyang Tai, Shihao Qin
Life of this patent
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Abstract
A synthetic leather article comprising a top coating derived from an internally emulsified PUD, a barrier layer derived from an externally emulsified PUD and a 2K non-solvent PU foam layer is provided. The leather article exhibits high delamination resistance while retaining superior mechanical properties and appearance comparable with those derived from the organic solvent-based PU. A method for preparing the synthetic leather article is also provided.
Claims11
A synthetic leather article, comprising, from top to bottom:
- (A) a top coating layer derived from an internally emulsified polyurethane dispersion comprising a first polyurethane derived from (Ai) one or more first isocyanate components comprising at least two isocyanate groups, (Aii) one or more first isocyanate-reactive components comprising at least two isocyanate-reactive groups, and (Aiii) one or more internal emulsifiers, wherein the internal emulsifiers or residual moieties of the internal emulsifiers are covalently attached to a backbone chain of the first polyurethane;
- (B) a barrier layer derived from an externally emulsified polyurethane dispersion, wherein the externally emulsified polyurethane dispersion comprising one or more external emulsifiers and a second polyurethane derived from (Bi) one or more second isocyanate components comprising at least two isocyanate groups and (Bii) one or more second isocyanate-reactive components comprising at least two isocyanate-reactive groups, wherein the external emulsifiers or residual moieties of the external emulsifiers are not covalently attached to a backbone chain of the second polyurethane;
- (C) a polyurethane foam layer comprising a third foamed polyurethane derived from a solvent-free system comprising (Ci) one or more third isocyanate components comprising at least two isocyanate groups, (Cii) one or more third isocyanate-reactive components comprising at least two isocyanate-reactive groups, and (Ciii) one or more foaming agents;
- and
- (D) a backing substrate.
2 more elements
Dependencies are inferred from the claim text.