# US 12,119,604 B2 · Device for electrically conductive connecting of conductors with a retaining device

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- Number: US 12,119,604 B2
- Document ID: US12119604B2
- Status: Granted
- Kind: B2
- Application number: 17/812,477
- Filed: 2022-07-14
- Published: 2022-11-17
- Granted: 2024-10-15
- Earliest claimed: 2017-06-27
- Assignees: Schunk Sonosystems GmbH
- Applicants: Schunk Sonosystems GmbH
- Inventors: Reiner Schmidt; Udo Wagenbach; Bastian Gilbert
- Web page: https://patentgrep.com/patent/US12119604B2

## CPC

- H01R 43/0207: {Ultrasonic-, H.F.-, cold- or impact welding}
- B23K 20/10: making use of vibrations, e.g. ultrasonic welding
- B23K 20/106: {Features related to sonotrodes}
- B23K 37/0443: {Jigs}
- H01R 4/021: {between two or more cables or wires}
- B23K 2101/32: Wires
- B23K 2101/38: Conductors
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM

## Abstract

The invention relates to a device for electrically conductive connecting, by means of ultrasonic welding, of first electric conductors (140, 142) and second electric conductors (144, 146) in a compression space the cross section of which can be changed and which comprises at least one lateral slide, a sonotrode and a counter electrode, wherein firstly, blank ends of the first electric conductors (140, 142) are introduced into the compression space and are welded by means of ultrasonic action to form a first connection (148) and then after the first connection has been removed from the compression space, blank ends of the second electric conductors (144, 146) are introduced into same and are welded by means of ultrasonic action to form a second connection, wherein the first connection is fed to a retaining device (182, 184) before the second connection is welded.

## Claims

### Claim 1

A device for connecting first conductors and second conductors by ultrasonic welding, comprising:
at least one lateral slide, a sonotrode, and a counter electrode defining a compression space;
wherein the compression space is configured for welding first electric conductors to form a first connection by ultrasonic welding, and for welding second electric conductors to form a second connection by ultrasonic welding; and
a retention device located outside the compression space when the first and the second electric conductors are welded;
wherein the retention device is provided on an upper side surface of the at least one lateral slide, or on the counter electrode, or, if a housing is present surrounding the compression space, the retention device extends from the interior of the housing, or from an element closing a bottom side of the housing;
wherein the retention device is configured to keep the first connection out of the compression space when the second electric conductors are welded, and
wherein the retention device is formed as a recess.

### Claim 2 (depends on 1)

The device according to claim 1, wherein the retention device is formed distal to a bottom surface of the compression space.

### Claim 3 (depends on 1)

The device according to claim 1, wherein the recess has a cross sectional geometry in the form of a member selected from the group consisting of a triangle, a non-isosceles triangle, a rectangle, a segment of a circle, a semicircle, and a combination thereof, in a cross section taken perpendicular to a front surface of the at least one lateral slide.

### Claim 4 (depends on 1)

The device according to claim 1, wherein the recess is formed as an undercut.

### Claim 5 (depends on 1)

The device according to claim 1, wherein a protrusion having a rectangular- or L-shape in cross section extends from an upper side of the at least one lateral slide; and
wherein a surface of the protrusion facing the compression space transitions flush with a surface of the at least one lateral slide that delimits the compression space.

### Claim 6 (depends on 1)

The device according to claim 1, wherein the retention device is formed as a recess in a front surface of the counter electrode that faces the at least one lateral slide, or as a protrusion extending from the front surface of the counter electrode.

### Claim 7 (depends on 6)

The device according to claim 6, wherein a lower surface of the protrusion transitions flush into a lower surface of the counter electrode, so that a section of the lower surface of the counter electrode delimits the compression space.

### Claim 8 (depends on 1)

The device according to claim 1, wherein the housing comprises a first section and a second section which is adjustable with respect to said first section.

### Claim 9 (depends on 8)

The device according to claim 8, wherein two mutually spaced retention devices extend on opposite sides of the compression space, when the housing is in a closed position.

### Claim 10 (depends on 1)

The device according to claim 1, comprising a plurality of retention devices.

### Claim 11 (depends on 1)

The device according to claim 1, wherein the housing comprises a base plate, and wherein the retention device extends from the base plate.
