# US 12,119,554 B2 · Planar monolithic combiner and multiplexer for antenna arrays

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- Number: US 12,119,554 B2
- Document ID: US12119554B2
- Status: Granted
- Kind: B2
- Application number: 17/663,647
- Filed: 2022-05-16
- Published: 2022-11-17
- Granted: 2024-10-15
- Earliest claimed: 2021-05-14
- Assignees: Optisys, Inc.
- Applicants: Optisys, Inc.
- Inventors: Michael Hollenbeck; Robert Smith
- Web page: https://patentgrep.com/patent/US12119554B2

## CPC

- H01Q 21/064: {using horn or slot aerials (slotted waveguides arrays H01Q21/005)}
- H01P 1/2131: {with combining or separating polarisations}
- H01P 3/06: Coaxial lines
- H01P 5/12: Coupling devices having more than two ports (H01P5/04 takes precedence)
- H01P 5/16: Conjugate devices, i.e. devices having at least one port decoupled from one other port
- H01Q 5/371: Branching current paths
- H01Q 13/085: {Slot-line radiating ends}
- H01Q 15/242: {Polarisation converters}
- H01Q 21/0006: {Particular feeding systems}
- H01Q 21/0037: {linear waveguide fed arrays}
- H01Q 21/24: Combinations of antenna units polarised in different directions for transmitting or receiving circularly and elliptically polarised waves or waves linearly polarised in any direction {(circularly polarised patch antennas H01Q9/0428; circularly polarised horns H01Q13/0241; cross-polarised horns H01Q13/0258; polarisation converters H01Q15/242; cross-polarised rear feeds H01Q19/136; crossed polarisation dual antenna H01Q25/001)}
- H01Q 21/0087: {Apparatus or processes specially adapted for manufacturing antenna arrays (manufacturing waveguides H01P11/00)}
- H01Q 21/061: {Two dimensional planar arrays}
- H01Q: ANTENNAS, i.e. RADIO AERIALS (radiators or antennas for microwave heating H05B6/72)
- H01P: WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE (operating at optical frequencies G02B)

## Abstract

Antenna arrays comprising planar combiner networks. An apparatus includes a first antenna component comprising a first waveguide combiner and a first radiating element. The apparatus includes a second antenna component comprising a second waveguide combiner and a second radiating element. The second radiating element supports a polarization that is orthogonal to a polarization of the first radiating element, and the first antenna component is located next to the second antenna component within an antenna array. The first antenna component and the second antenna component are disposed within a lattice spacing of the antenna array.

## Claims

### Claim 1

An apparatus comprising:
a first antenna component comprising a first waveguide combiner and a first plurality of radiating elements; and
a second antenna component comprising a second waveguide combiner and a second plurality of radiating elements;
wherein the second plurality of radiating elements support a second polarization that is orthogonal to a first polarization of the first plurality of radiating elements;
wherein the first antenna component is located next to the second antenna component within an antenna array;
wherein the first antenna component and the second antenna component are disposed within one lattice spacing of the antenna array; and
wherein the apparatus is fabricated using additive manufacturing techniques in a positive Z-axis direction relative to a build plate.

### Claim 2 (depends on 1)

The apparatus of claim 1, wherein the apparatus is oriented relative to the build plate such that an overhang angle on any downward facing surface of the apparatus is greater than or equal to 25°.

### Claim 3 (depends on 1)

The apparatus of claim 1, wherein the first antenna component further comprises a first transition configured to transition a first electromagnetic signal from the first plurality of radiating elements to the first waveguide combiner; and
wherein the second antenna component further comprises a second transition configured to transition a second electromagnetic signal from the second plurality of radiating elements to the second waveguide combiner.

### Claim 4 (depends on 3)

The apparatus of claim 3, wherein one or more of the first transition or the second transition comprises a coaxial waveguide.

### Claim 5 (depends on 3)

The apparatus of claim 3, wherein one or more of the first transition or the second transition comprises a twin wire coaxial waveguide.

### Claim 6 (depends on 5)

The apparatus of claim 5, wherein at least one twin wire of the twin wire coaxial waveguide comprises a helical twist formation.

### Claim 7 (depends on 1)

The apparatus of claim 1, wherein:
the first antenna component further comprises a first fully combined combiner network that receives a plurality of electromagnetic signals and fully combines the plurality of electromagnetic signals into a first single output port; and
the second antenna component further comprises a second fully combined combiner network that receives a plurality of electromagnetic signals and fully combines the plurality of electromagnetic signals into a second single output port.

### Claim 8 (depends on 7)

The apparatus of claim 7, wherein each of the first fully combined combiner network and the second fully combined combiner network comprises two or more combiner stages, and wherein a first combiner stage receives electromagnetic signals from a plurality of transitions, and wherein a second combiner stage receives electromagnetic signals from output ports of the first combiner stage.

### Claim 9 (depends on 1)

The apparatus of claim 1, wherein the first antenna component comprises a first frontal plane, and wherein the second antenna component comprises a second frontal plane, and wherein the first frontal plane is parallel to the second frontal plane.

### Claim 10 (depends on 9)

The apparatus of claim 9, wherein the first antenna component is offset relative to the second antenna component along a lateral axis of the apparatus.

### Claim 11 (depends on 1)

The apparatus of claim 1, wherein all components of the apparatus are fabricated using the additive manufacturing techniques as a single metal element such that the fabrication process does not require a separate joining process for joining separate components.

### Claim 12 (depends on 1)

The apparatus of claim 1, wherein the lattice spacing of the antenna array is less than or equal to one wavelength at a frequency of operation for the antenna array.

### Claim 13 (depends on 1)

The apparatus of claim 1, wherein the apparatus is dual polarized such that the first antenna component radiates a first electromagnetic signal at a first polarization, and the second antenna component radiates a second electromagnetic signal at a second polarization; and
wherein the second polarization is orthogonal to the first polarization.

### Claim 14 (depends on 1)

The apparatus of claim 1, wherein the antenna array is a dual polarized antenna array that comprises a plurality of lattice structures duplicated throughout the antenna array, and wherein the apparatus is one of the plurality of lattice structures of the antenna array.

### Claim 15 (depends on 1)

The apparatus of claim 1, wherein the first plurality of radiating elements support a first polarization, and wherein the second plurality of radiating elements support a second polarization that is orthogonal to the first polarization, and wherein:
a first radiating element of the first plurality of radiating elements is located adjacent to a second radiating element of the second plurality of radiating elements; and
the first radiating element and the second radiating element fit within the lattice spacing of the antenna array.

### Claim 16 (depends on 15)

The apparatus of claim 15, wherein the lattice spacing is less than or equal to one wavelength of an operational frequency of the antenna array.

### Claim 17 (depends on 1)

The apparatus of claim 1, wherein the first antenna component and the second antenna component each comprise a frontal plane, and wherein the frontal planes of the first antenna component and the second antenna component are oriented parallel to one another, and wherein the apparatus is configured to perform an orthogonal electronic scan in a direction that is orthogonal to the frontal planes of the first antenna component and the second antenna component.

### Claim 18 (depends on 1)

The apparatus of claim 1, wherein one or more of the first waveguide combiner or the second waveguide combiner comprises an irregular hexagonal cross-sectional geometry.

### Claim 19 (depends on 1)

The apparatus of claim 1, wherein one or more of the first waveguide combiner or the second waveguide combiner comprises an irregular hexagonal cross-sectional geometry with at least one complex side, and wherein the at least one complex side is formed by a ridge disposed within a negative space defined by the first waveguide combiner or the second waveguide combiner.

### Claim 20 (depends on 1)

The apparatus of claim 1, wherein each of the first antenna component and the second antenna component comprises a planar cascade of a plurality of combiners that collectively fit within the lattice spacing of the antenna array in one axis.

### Claim 21 (depends on 20)

The apparatus of claim 20, wherein the planar cascade of the plurality of combiners comprises H-plane combiners.