# US 12,119,532 B2 · Waveguide arrangement > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 12,119,532 B2 - Document ID: US12119532B2 - Status: Granted - Kind: B2 - Application number: 17/782,342 - Filed: 2020-12-18 - Published: 2023-01-19 - Granted: 2024-10-15 - Earliest claimed: 2019-12-20 - Assignees: 2pi-Labs GmbH - Applicants: 2pi-Labs GmbH - Inventors: Timo Jaeschke; Simon Kueppers - Web page: https://patentgrep.com/patent/US12119532B2 ## CPC - H01P 3/121: {integrated in a substrate} - H01P 5/082: {Transitions between hollow waveguides of different shape, e.g. between a rectangular and a circular waveguide} - H01P 5/107: Hollow-waveguide/strip-line transitions - H01P 11/002: {Manufacturing hollow waveguides} - H01P 3/123: with a complex or stepped cross-section, e.g. ridged or grooved waveguides (H01P3/14 takes precedence) - H01Q 1/2283: {mounted in or on the surface of a semiconductor substrate as a chip-type antenna or integrated with other components into an IC package} - H01P: WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE (operating at optical frequencies G02B) - H01Q: ANTENNAS, i.e. RADIO AERIALS (radiators or antennas for microwave heating H05B6/72) ## Abstract A waveguide arrangement for guiding electromagnetic waves in a cavity surrounded by conductive material is proposed, wherein the waveguide arrangement comprises a printed circuit board material having an electrically conductive, plate-shaped back, a substrate and a conductive layer arranged on a side of the substrate facing away from the back. According to the invention, it is provided that the back has a surface structure, preferably formed by at least one recess, by which the waveguiding cavity is at least partially directly bounded; and/or that the cavity is formed in split-block technology by joining the printed circuit board material as split-block bottom part with a corresponding cover as split-block top part. ## Claims ### Claim 1 A method for manufacturing a waveguide arrangement comprising a cavity surrounded by conductive material for guiding electromagnetic waves, wherein at least part of the cavity is produced by removing from a printed circuit board material for manufacturing printed circuits, having at least one plate-shaped back and a conductive layer, in sections the conductive layer and parts of the back, whereby a surface structure in the form of a recess is formed, and wherein an electrically conductive wall is subsequently formed by depositing conductive material, which wall delimits the cavity. ### Claim 2 (depends on 1) The method according to claim 1, wherein the printed circuit board material has an electrically insulating substrate between the back and the conductive layer, wherein in addition to the conductive layer and the parts of the back, the substrate is also removed in sections, whereby the surface structure is formed in the form of a recess, wherein the substrate is exposed laterally of the structured areas and wherein subsequently by the deposition of the conductive material the electrically conductive wall covers the substrate. ### Claim 3 (depends on 2) The method according to claim 2, wherein the back consists at least predominantly of an electrically conductive material and the conductive layer is electrically connected to the back of the printed circuit board material by means of the wall. ### Claim 4 (depends on 2) The method according to claim 2, wherein the printed circuit board material comprises a substrate-integrated waveguide formed by the substrate of the circuit board material and coupled to the cavity. ### Claim 5 (depends on 4) The method according to claim 4, wherein an interface of the substrate-integrated waveguide, with which the substrate of the substrate-integrated waveguide directly adjoins the cavity is produced by removing the wall again in the region of the interface. ### Claim 6 (depends on 5) The method according to claim 5, wherein by surrounding the interface by conductive material in the form of the conductive layer, the back and the walls, a window for the electromagnetic waves results between the substrate-integrated waveguide and the cavity. ### Claim 7 (depends on 5) The method according to claim 5, wherein the interface extends transversely or perpendicularly to a transmission direction for electromagnetic waves and/or perpendicularly to the plane spanned by the main extension direction(s) of the printed circuit board material. ### Claim 8 (depends on 1) The method according to claim 1, wherein the waveguide arrangement comprises a waveguide functional element, wherein the waveguide functional element is at least partially formed by or in the back of the printed circuit board material. ### Claim 9 (depends on 1) The method according to claim 1. wherein the cavity is formed in split-block technology by bonding the printed circuit board material as the split-block lower part to a corresponding cover as the split-block upper part. ### Claim 10 (depends on 1) The method according to claim 1, wherein of a plurality of covers which can each be connected to the printed circuit board material to form the cavity and which are designed to form cavities of different waveguide properties by the connection to the printed circuit board material, one cover is selected and connected to the printed circuit board material, whereby the cavity is produced with the waveguide properties corresponding to the selected cover. ### Claim 11 A waveguide arrangement for guiding electromagnetic waves in a cavity surrounded by conductive material, the waveguide arrangement comprising a PCB printed circuit board material for manufacturing printed circuits, the printed circuit board material having at least a plate-shaped back and a conductive layer, wherein the back has a surface structure by which the waveguiding cavity is at least partially delimited, and wherein the waveguide arrangement has a substrate-integrated waveguide in the printed circuit board material which is coupled to the cavity. ### Claim 12 (depends on 11) The waveguide arrangement according to claim 11, wherein the cavity is formed in split-block technology by joining the printed circuit board material as a split-block lower part with a corresponding cover as a split-block upper part. ### Claim 13 (depends on 11) The waveguide arrangement according to claim 11, wherein the back consists at least predominantly of an electrically conductive material and the printed circuit board material has an electrically insulating substrate at least in sections between the back and the conductive layer, or in that the back forms an electrically insulating substrate. ### Claim 14 (depends on 13) The waveguide arrangement according to claim 13, wherein a boundary surface of the substrate-integrated waveguide and the cavity is formed integrally and/or without interruption by the back of the printed circuit board material. ### Claim 15 (depends on 11) The waveguide arrangement according to claim 11, wherein the waveguide arrangement comprises a waveguide functional element, the waveguide functional element being at least partially formed by the back of the printed circuit board material. ### Claim 16 (depends on 1) The method according to claim 1, wherein the surface structure in the form of a recess does not break through the back transversely to its main direction of extension. ### Claim 17 (depends on 3) The method according to claim 3, wherein the conductive layer is electrically connected to the back of the printed circuit board material at least substantially perpendicular to a main extension plane of the printed circuit board material. ### Claim 18 (depends on 9) The method according to claim 9, wherein the cover has a surface structure which is formed in a corresponding or complementary manner to the surface structure of the back. ### Claim 19 (depends on 12) The waveguide arrangement according to claim 12, wherein the cover has a surface structure which is formed in a corresponding or complementary manner to the surface structure of the back.