# US 12,119,514 B2 · Slurry composition for non-aqueous secondary battery functional layer, separator for non-aqueous secondary battery, and non-aqueous secondary battery

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- Number: US 12,119,514 B2
- Document ID: US12119514B2
- Status: Granted
- Kind: B2
- Application number: 17/268,479
- Filed: 2019-08-21
- Published: 2021-06-17
- Granted: 2024-10-15
- Earliest claimed: 2018-08-24
- Assignees: Zeon Corporation
- Applicants: Zeon Corporation
- Inventors: Kazuki Asai; Yasuhiro Akita; Kenya Sonobe
- Web page: https://patentgrep.com/patent/US12119514B2

## CPC

- H01M 50/403: Manufacturing processes of separators, membranes or diaphragms
- H01M 50/446: Composite material consisting of a mixture of organic and inorganic materials
- H01M 10/0525: Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
- H01M 50/409: Separators, membranes or diaphragms characterised by the material
- H01M 50/414: Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M 50/417: Polyolefins
- H01M 50/423: Polyamide resins
- H01M 50/44: Fibrous material
- H01M 50/443: Particulate material
- H01M 50/449: having a layered structure
- H01M 50/454: comprising a non-fibrous layer and a fibrous layer superimposed on one another
- H01M 50/461: {with adhesive layers between electrodes and separators}
- H01M 10/052: Li-accumulators
- H01M 10/0566: Liquid materials
- H01M 2300/0025: Organic electrolyte
- Y02E 60/10: Energy storage using batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

Provided is a slurry composition for a functional layer that can form a functional layer capable of closely adhering strongly to a separator substrate and that can enhance rate characteristics of a secondary battery including a separator that includes the functional layer. The slurry composition for a functional layer contains a binder and a melamine compound. The binder is a polymer including at least one functional group selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, a sulfo group, a nitrile group, and an amide group. The melamine compound has a volume-average particle diameter of not less than 20 nm and not more than 300 nm and constitutes a proportion of not less than 0.5 mass % and not more than 85 mass % among the total of the binder and the melamine compound.

## Claims

### Claim 1

A slurry composition for a non-aqueous secondary battery functional layer comprising a binder and a melamine compound, wherein
the binder is a polymer including at least one functional group selected from the group consisting of a carboxy group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, a sulfo group, a nitrile group, and an amide group,
the binder has a volume-average particle diameter of not less than 20 nm and not more than 300 nm,
the melamine compound has a volume-average particle diameter of not less than 20 nm and not more than 300 nm, where the volume-average particle diameter is measured by laser diffraction and determined as a particle diameter at which a cumulative undersize calculated from a small diameter end of a particle diameter distribution by volume measured by the later diffraction reaches 50%,
the melamine compound constitutes a proportion of not less than 0.5 mass % and not more than 85 mass % among a total of the binder and the melamine compound.

### Claim 2 (depends on 1)

The slurry composition for a non-aqueous secondary battery functional layer according to claim 1, further comprising non-conductive particles.

### Claim 3 (depends on 1)

A separator for a non-aqueous secondary battery comprising: a separator substrate; and a functional layer on the separator substrate, wherein
the functional layer is a dried product of the slurry composition for a non-aqueous secondary battery functional layer according to claim 1.

### Claim 4 (depends on 3)

The separator for a non-aqueous secondary battery according to claim 3, wherein a portion of the dried product encroaches into the separator substrate.

### Claim 5 (depends on 3)

The separator for a non-aqueous secondary battery according to claim 3, wherein the separator substrate is a microporous membrane containing either or both of a polyolefin resin and an aromatic polyamide resin or a non-woven fabric containing either or both of a polyolefin resin and an aromatic polyamide resin.

### Claim 6 (depends on 4)

A non-aqueous secondary battery comprising a positive electrode, a negative electrode, a separator, and an electrolyte solution, wherein
the separator is the separator for a non-aqueous secondary battery according to claim 4.

### Claim 7 (depends on 1)

The slurry composition for a non-aqueous secondary battery functional layer according to claim 1, wherein the polymer is at least one selected from the group consisting of
a polymer including a carboxy group and a hydroxyl group;
a polymer including a carboxy group and an amide group;
a polymer including a carboxy group, a nitrile group, and an amino group; and
a polymer including a carboxy group, an epoxy group, a hydroxyl group, and a nitrile group.

### Claim 8 (depends on 1)

The slurry composition for a non-aqueous secondary battery functional layer according to claim 1, wherein the polymer is at least one selected from the group consisting of
a polymer including a carboxy group-containing monomer unit and a hydroxyl group-containing monomer unit;
a polymer including a carboxy group-containing monomer unit and an amide group-containing monomer unit;
a polymer including a carboxy group-containing monomer unit, a nitrile group-containing monomer unit, and an amino group-containing monomer unit; and
a polymer including a carboxy group-containing monomer unit, an epoxy group-containing monomer unit, a hydroxyl group-containing monomer unit, and a nitrile group-containing monomer unit.

### Claim 9 (depends on 1)

The slurry composition for a non-aqueous secondary battery functional layer according to claim 1, further comprising a solvent, wherein the solvent is water.
