# US 12,119,317 B2 · Singulation of microelectronic components with direct bonding interfaces

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- Number: US 12,119,317 B2
- Document ID: US12119317B2
- Status: Granted
- Kind: B2
- Application number: 17/032,469
- Filed: 2020-09-25
- Published: 2022-03-31
- Granted: 2024-10-15
- Earliest claimed: 2020-09-25
- Assignees: Intel Corporation
- Applicants: Intel Corporation
- Inventors: Bhaskar Jyoti Krishnatreya; Nagatoshi Tsunoda; Shawna M. Liff; Sairam Agraharam
- Web page: https://patentgrep.com/patent/US12119317B2

## CPC

- H10W 70/685: comprising multiple insulating layers
- H10W 40/22: characterised by their shape, e.g. having conical or cylindrical projections
- H10W 70/05: of insulating or insulated package substrates, or of interposers, or of redistribution layers (manufacture or treatment of leadframes H10W70/04)
- H10W 70/099: {Connecting interconnections to insulating or insulated package substrates, interposers or redistribution layers}
- H10W 70/611: {for connecting multiple chips together}
- H10W 70/65: Shapes or dispositions of interconnections
- H10W 74/016: {using moulds}
- H10W 74/019: {using temporary auxiliary substrates (H10W74/017 takes precedence)}
- H10W 74/117: {the substrate having spherical bumps for external connection}
- H10W 90/00: Package configurations
- H10W 90/701: {characterised by the relative positions of pads or connectors relative to package parts}
- H10W 70/63: Vias, e.g. via plugs
- H10W 72/0198: {batch processes}
- H10W 72/923: {Bond pads having multiple stacked layers}
- H10W 72/926: {Multiple bond pads having different sizes}
- H10W 72/931: {Shapes of bond pads}
- H10W 72/936: {Multiple bond pads having different shapes}
- H10W 72/944: {Dispositions of multiple bond pads}
- H10W 72/951: {Materials of bond pads}
- H10W 72/952: {comprising metals or metalloids, e.g. PbSn, Ag or Cu}
- H10W 72/953: {not comprising solid metals or solid metalloids, e.g. polymers, ceramics or liquids}
- H10W 74/142: {the encapsulations exposing the passive side of the semiconductor body}
- H10W 80/312: {characterised by the direct bonding of electrically conductive pads}
- H10W 80/327: {characterised by the direct bonding of insulating parts, e.g. of silicon oxide layers}
- H10W 80/743: {having disposition changed during the connecting}
- H10W 90/291: {characterised by containers, encapsulations, or other housings for the stacked chips}
- H10W 90/297: {characterised by the through-semiconductor vias [TSVs] in the stacked chips}
- H10W 90/792: {between multiple chips}
- H10W 90/794: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

Disclosed herein are structures and techniques related to singulation of microelectronic components with direct bonding interfaces. For example, in some embodiments, a microelectronic component may include: a surface, wherein conductive contacts are at the surface; a trench at a perimeter of the surface; and a burr in the trench.

## Claims

### Claim 1

A microelectronic assembly, comprising:
a first microelectronic component having a face having a first direct bonding interface, wherein the first microelectronic component has a trench at a perimeter of the face and having a depth;
a burr in the trench having a height that is less than the depth of the trench; and
a second microelectronic component having a second direct bonding interface, wherein the first direct bonding interface is direct bonded to the second direct bonding interface.

### Claim 2 (depends on 1)

The microelectronic assembly of claim 1, wherein the first direct bonding interface includes conductive contacts.

### Claim 3 (depends on 2)

The microelectronic assembly of claim 2, wherein a pitch of the conductive contacts is less than 20 microns.

### Claim 4 (depends on 2)

The microelectronic assembly of claim 2, wherein the conductive contacts include copper.

### Claim 5 (depends on 2)

The microelectronic assembly of claim 2, wherein the first direct bonding interface includes a dielectric material between adjacent ones of the conductive contacts.

### Claim 6 (depends on 5)

The microelectronic assembly of claim 5, wherein the dielectric material includes an inorganic dielectric material.

### Claim 7 (depends on 1)

The microelectronic assembly of claim 1, wherein the face is a first face, the trench is a first trench, the second direct bonding interface is at a second face of the second microelectronic component, and the second microelectronic component has a second trench at a perimeter of the second face.

### Claim 8 (depends on 7)

The microelectronic assembly of claim 7, wherein the second microelectronic component includes a burr in the second trench.

### Claim 9

A system, comprising:
a circuit board; and
a microelectronic assembly, communicatively coupled to the circuit board, wherein the microelectronic assembly includes a face of a first microelectronic component direct bonded to a face of a second microelectronic component, and the face of the first microelectronic component includes a trench at its edges, wherein the trench has a depth and comprises a burr having a height that is less than the depth of the trench.

### Claim 10 (depends on 9)

The system of claim 9, wherein the system further includes a display communicatively coupled to the circuit board.

### Claim 11 (depends on 1)

The microelectronic assembly of claim 1, wherein the trench extends into a metallization stack of the first microelectronic component.

### Claim 12 (depends on 1)

The microelectronic assembly of claim 1, wherein the trench extends into a substrate of the first microelectronic component.

### Claim 13 (depends on 12)

The microelectronic assembly of claim 12, wherein the substrate includes a semiconductor material.

### Claim 14 (depends on 1)

The microelectronic assembly of claim 1, wherein the burr is at an edge of the trench.

### Claim 15 (depends on 1)

The microelectronic assembly of claim 1, wherein the burr has a height greater than 300 nanometers.

### Claim 16 (depends on 1)

The microelectronic assembly of claim 1, wherein the burr includes material of a substrate of the first microelectronic component.

### Claim 17 (depends on 1)

The microelectronic assembly of claim 1, wherein the first microelectronic component includes a substrate, and side surfaces of the substrate are convex, concave, or angled.

### Claim 18 (depends on 1)

The microelectronic assembly of claim 1, wherein the first microelectronic component includes a substrate, and side surfaces of the substrate are jagged.

### Claim 19 (depends on 1)

The microelectronic assembly of claim 1, wherein corners of the first microelectronic component are rounded.
