# US 12,119,306 B2 · Semiconductor package

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- Number: US 12,119,306 B2
- Document ID: US12119306B2
- Status: Granted
- Kind: B2
- Application number: 18/307,277
- Filed: 2023-04-26
- Published: 2023-08-17
- Granted: 2024-10-15
- Earliest claimed: 2020-07-31
- Assignees: Samsung Electronics Co., Ltd.
- Applicants: Samsung Electronics Co., Ltd.
- Inventors: Ju-Il Choi; Gyuho Kang; Un-Byoung Kang; Byeongchan Kim; Junyoung Park; Jongho Lee; Hyunsu Hwang
- Web page: https://patentgrep.com/patent/US12119306B2

## CPC

- H10W 70/614: {the multiple chips being integrally enclosed}
- H10P 72/74: {using temporarily an auxiliary support}
- H10W 40/22: characterised by their shape, e.g. having conical or cylindrical projections
- H10W 70/05: of insulating or insulated package substrates, or of interposers, or of redistribution layers (manufacture or treatment of leadframes H10W70/04)
- H10W 70/60: Insulating or insulated package substrates; Interposers; Redistribution layers (leadframes H10W70/40)
- H10W 70/611: {for connecting multiple chips together}
- H10W 70/635: {Through-vias}
- H10W 70/65: Shapes or dispositions of interconnections
- H10W 70/68: Shapes or dispositions thereof
- H10W 70/685: comprising multiple insulating layers
- H10W 74/117: {the substrate having spherical bumps for external connection}
- H10W 90/00: Package configurations
- H10W 90/401: {characterised by multiple insulating or insulated package substrates, interposers or RDLs}
- H10W 90/701: {characterised by the relative positions of pads or connectors relative to package parts}
- H10P 72/7424: {used as a support during the manufacture of self-supporting substrates}
- H10P 72/743: {used as a support during manufacture of interconnect decals or build up layers}
- H10W 40/25: characterised by their materials
- H10W 40/70: Fillings or auxiliary members in containers or in encapsulations for thermal protection or control
- H10W 72/07207: {Temporary substrates, e.g. removable substrates}
- H10W 72/241: {Dispositions, e.g. layouts}
- H10W 72/29: Bond pads specially adapted therefor
- H10W 72/9413: {on encapsulations}
- H10W 74/15: on active surfaces of flip-chip devices, e.g. underfills
- H10W 90/722: {between stacked chips}
- H10W 90/724: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10W 90/732: {between stacked chips}
- H10W 90/734: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10W 90/754: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10W 90/794: {between a chip and a stacked insulating package substrate, interposer or RDL}
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10

## Abstract

A semiconductor package including a redistribution substrate including an insulating layer and redistribution patterns in the insulating layer may be provided. Each of the redistribution patterns may include a via portion, a pad portion vertically overlapping the via portion, and a line portion extending from the pad portion. The via portion, the pad portion, and the line portion may be connected to each other to form a single object. A level of a bottom surface of the pad portion may be lower than a level of a bottom surface of the line portion. A width of the line portion may have a largest value at a level between a top surface of the line portion and the bottom surface of the line portion.

## Claims

### Claim 1

A method for manufacturing a semiconductor package, comprising:
forming a redistribution substrate; and
placing a semiconductor chip on the redistribution substrate,
wherein the forming a redistribution substrate includes,
forming an under-bump pattern,
forming a first photo-imageable dielectric layer including a preliminary via hole exposing the under-bump pattern on the under-bump pattern,
forming a first hard mask layer covering the first photo-imageable dielectric layer and the under-bump pattern, wherein the first hard mask partially fills the preliminary via hole,
etching the first hard mask layer and the first photo-imageable dielectric layer sequentially to remove the first hard mask layer in the preliminary via hole and form a via hole from the preliminary via hole and a first hole vertically overlapping and connecting with the via hole,
removing the first hard mask layer,
forming a first seed/barrier layer and a first metal layer sequentially to fill the via hole and the first hole, and
performing a planarization process on the first seed/barrier layer and the first metal layer to form a redistribution pattern.

### Claim 2 (depends on 1)

The method for manufacturing a semiconductor package according to claim 1, wherein
the etching includes placing a first mask pattern including a first opening vertically overlapping the preliminary via hole on the first hard mask layer, and
a diameter of the first opening is larger than a diameter of the preliminary via hole.

### Claim 3 (depends on 1)

The method for manufacturing a semiconductor package according to claim 1, wherein the first hard mask layer comprises a metal material selected from the group consisting of titanium, titanium nitride, tantalum, tantalum nitride, and tungsten.

### Claim 4 (depends on 1)

The method for manufacturing a semiconductor package according to claim 1, wherein etching the first hard mask layer includes an anisotropic etching process.

### Claim 5 (depends on 1)

The method for manufacturing a semiconductor package according to claim 1, wherein the removing includes a wet etching process.

### Claim 6 (depends on 1)

The method for manufacturing a semiconductor package according to claim 1, further comprising:
forming a trench connected to the first hole when sequentially etching the first hard mask layer and the first photo-imageable dielectric layer,
wherein the trench extends in a line shape, and a diameter of the first hole is larger than a width of the trench.

### Claim 7 (depends on 1)

The method for manufacturing a semiconductor package according to claim 1, further comprising:
forming a first trench separated from the first hole when sequentially etching the first hard mask layer and the first photo-imageable dielectric layer,
wherein the first trench extends in a line shape, and a diameter of the first hole is larger than a width of the first trench.

### Claim 8 (depends on 7)

The method for manufacturing a semiconductor package according to claim 7, wherein a depth of the first hole is greater than a depth of the first trench.

### Claim 9 (depends on 7)

The method for manufacturing a semiconductor package according to claim 7, wherein the first trench has convex sidewalls when viewed from a side.

### Claim 10 (depends on 7)

The method for manufacturing a semiconductor package according to claim 7, wherein a level of a center of a bottom surface of the first trench is higher than a level of an edge of the bottom surface.

### Claim 11 (depends on 7)

The method for manufacturing a semiconductor package according to claim 7, further comprising:
forming a second trench separated from the first hole and the first trench when sequentially etching the first hard mask layer and the first photo-imageable dielectric layer,
wherein the second trench extends in a line shape, and a width of the second trench is larger than the width of the first trench.

### Claim 12 (depends on 11)

The method for manufacturing a semiconductor package according to claim 11, wherein a depth of the second trench is greater than a depth of the first trench.

### Claim 13 (depends on 1)

The method for manufacturing a semiconductor package according to claim 1, wherein the forming an under bump pattern includes:
preparing a carrier substrate;
forming an adhesive layer on the carrier substrate;
forming a second photo-imageable dielectric layer on the adhesive layer;
forming a second hard mask layer on the second photo-imageable dielectric layer;
forming a second mask pattern on the second hard mask layer;
using the second mask pattern as an etching mask to form a second opening penetrating the second photo-imageable dielectric layer;
forming a second seed/barrier layer and a second metal layer successively on the second photo-imageable dielectric layer and the adhesive layer, filling the second opening; and
performing a planarization process on the second seed/barrier layer and the second metal layer.

### Claim 14

A method for manufacturing a semiconductor package, comprising:
forming a redistribution substrate; and
placing a semiconductor chip on the redistribution substrate,
wherein the forming a redistribution substrate includes,
forming a photo-imageable dielectric layer,
forming a hard mask layer on the photo-imageable dielectric layer,
forming a mask pattern on the hard mask layer, including a first opening and a second opening,
anisotropically etching the hard mask layer and the photo-imageable dielectric layer to fully remove the hard mask layer exposed by the mask pattern and form a first trench and a second trench vertically overlapping with the first opening and the second opening, respectively,
removing the hard mask layer and the mask pattern,
successively forming a seed/barrier layer and a metal layer on the photo-imageable dielectric layer, filling the first trench and the second trench, and
planarizing the seed/barrier layer and the metal layer,
wherein a width of the second opening is larger than that of the first opening.

### Claim 15 (depends on 14)

The method for manufacturing a semiconductor package according to claim 14, wherein the anisotropically etching includes at least one of a reactive ion etching (RIE), magnetically enhanced reactive ion etching (MERIE), inductively coupled plasma (ICP) etching, transformer coupled plasma (TCP) etching, hollow anode type plasma etching, or helical resonator plasma etching process.

### Claim 16 (depends on 14)

The method for manufacturing a semiconductor package according to claim 14, wherein a depth of the first trench is larger than a depth of the second trench.

### Claim 17 (depends on 14)

The method for manufacturing a semiconductor package according to claim 14, wherein sidewalls of the first trench and the second trench have a laterally convex shape.

### Claim 18 (depends on 14)

The method for manufacturing a semiconductor package according to claim 14, wherein the first trench has a maximum width between a top or a bottom, and the first trench has a minimum width at the top or at the bottom.

### Claim 19 (depends on 14)

The method for manufacturing a semiconductor package according to claim 14, wherein a level of a bottom surface of the first trench is higher than a level of a bottom surface of the second trench.

### Claim 20 (depends on 19)

The method for manufacturing a semiconductor package according to claim 19, wherein a difference between the level of the bottom surface of the first trench and the level of the bottom surface of the second trench is more than 0 and less than 0.5 μm.
