# US 12,119,165 B2 · Coil component

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- Number: US 12,119,165 B2
- Document ID: US12119165B2
- Status: Granted
- Kind: B2
- Application number: 17/180,086
- Filed: 2021-02-19
- Published: 2022-05-26
- Granted: 2024-10-15
- Earliest claimed: 2020-11-26
- Assignees: Samsung Electro-Mechanics Co., Ltd.
- Applicants: Samsung Electro-Mechanics Co., Ltd.
- Inventors: Ye Ji Jung; Jae Hun Kim
- Web page: https://patentgrep.com/patent/US12119165B2

## CPC

- H01F 27/292: {Surface mounted devices}
- H01F 17/0006: {Printed inductances (printed coils for dynamo-electric machines H02K3/26; printed circuits H05K)}
- H01F 17/0013: {with stacked layers}
- H01F 27/324: {Insulation between coil and core, between different winding sections, around the coil; Other insulation structures}
- H01F 2017/002: {Details of via holes for interconnecting the layers}
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES

## Abstract

A coil component includes: a body; a coil unit disposed in the body; a support substrate unit in contact with the coil unit to support the coil unit, and including first and second support substrates spaced apart from and oppose each other; and first and second external electrodes disposed on a first surface of the body and spaced apart from each other, and respectively connected to the coil unit.

## Claims

### Claim 1

A coil component comprising:
a body;
a coil unit disposed in the body;
a support substrate unit in contact with the coil unit to support the coil unit, and including first and second support substrates spaced apart from and opposing each other; and
first and second external electrodes disposed on a first surface of the body and spaced apart from each other, and respectively connected to the coil unit,
wherein the coil unit is disposed on the support substrate unit in a stacking direction such that portions of a lowermost surface of the coil unit in the stacking direction are respectively disposed on the first and second support substrates.

### Claim 2 (depends on 1)

The coil component of claim 1, wherein the body has the first surface, a second surface opposite to the first surface, and a plurality of side surfaces respectively connecting the first surface and the second surface to each other,
the first support substrate has a first exposed portion exposed to a first side surface among the plurality of side surfaces, and
the second support substrate has a second exposed portion exposed to a second side surface opposite to the first side surface, among the plurality of side surfaces.

### Claim 3 (depends on 2)

The coil component of claim 2, wherein the support substrate unit further includes a third support substrate and a fourth support substrate disposed in the body and spaced apart from each other,
the third support substrate has a third exposed portion exposed to a third side surface among the plurality of side surfaces, and
the fourth support substrate has a fourth exposed portion exposed to a fourth side surface opposite to the third side surface, among the plurality of side surfaces.

### Claim 4 (depends on 1)

The coil component of claim 1, wherein the coil unit includes a coil pattern disposed on a first surface of the support substrate unit, and first and second lead portions each disposed on a second surface opposite to the first surface of the support substrate unit and respectively connecting the coil pattern to the first and second external electrodes.

### Claim 5 (depends on 4)

The coil component of claim 4, wherein the coil pattern has a plurality of turns,
the first lead portion is connected to an outermost turn of the plurality of turns, and
the second lead portion is connected to an innermost turn of the plurality of turns.

### Claim 6 (depends on 4)

The coil component of claim 4, wherein the coil unit further includes a first via and a second via respectively connecting the coil pattern to the first and second lead portions.

### Claim 7 (depends on 6)

The coil component of claim 6, wherein a width of the first via and a width of the second via are smaller than a width of the first lead portion and a width of the second lead portion, respectively.

### Claim 8 (depends on 6)

The coil component of claim 6, wherein at least one of the first via and the second via penetrates the first support substrate or the second support substrate.

### Claim 9 (depends on 6)

The coil component of claim 6, wherein the coil pattern includes a first metal layer and a second metal layer disposed on the first metal layer,
each of the first via and the second via includes a third metal layer and a fourth metal layer surrounding the third metal layer,
the first metal layer and the fourth metal layer are integrated with each other, and
the second metal layer and the third metal layer are integrated with each other.

### Claim 10 (depends on 9)

The coil component of claim 9, wherein each of the first lead portion and the second lead portion includes a fifth metal layer and a sixth metal layer disposed on the fifth metal layer,
the fifth metal layer and the fourth metal layer are integrated with each other, and
the sixth metal layer and the third metal layer are integrated with each other.

### Claim 11 (depends on 6)

The coil component of claim 6, wherein the coil unit further includes an insulating film covering at least a portion of each of the coil pattern, the first lead portion and the second lead portion.

### Claim 12 (depends on 11)

The coil component of claim 11, wherein the insulating film covers at least one of side surfaces of the first via and the second via.

### Claim 13 (depends on 4)

The coil component of claim 4, wherein each of the first lead portion and the second lead portion is exposed to the first surface of the body.

### Claim 14

A coil component comprising:
a body;
a support substrate unit disposed in the body and including first and second support substrates spaced apart from each other;
a coil unit disposed in the body, and including a coil pattern and first and second lead portions respectively connected to the coil pattern and exposed to a first surface of the body; and
first and second external electrodes disposed on the first surface of the body and spaced apart from each other, and respectively connected to the first and second lead portions,
wherein the support substrate unit is disposed on a region of the coil unit in a stacking direction such that a lowermost surface of the coil unit in the stacking direction is disposed on the support substrate unit.

### Claim 15 (depends on 14)

The coil component of claim 14, wherein the first and second support substrates are disposed on the coil unit.

### Claim 16

A coil component comprising:
a body including first and second surfaces opposing each other and a plurality of side surfaces connecting the first and second surfaces of the body to each other;
a support substrate unit disposed in the body;
a coil unit disposed on a first surface of the support substrate unit in a stacking direction; and
first and second external electrodes disposed on the first surface of the body and spaced apart from each other, and respectively connected to the coil unit,
wherein the support substrate unit includes first and second support substrates spaced apart from each other and exposed to different side surfaces, respectively, among the plurality of side surfaces of the body, and
wherein the coil unit includes a plurality of turns surrounding a core portion of the coil unit such that at least two turns of the plurality of turns are disposed on at least one of the first or second support substrate.

### Claim 17 (depends on 16)

The coil component of claim 16, wherein the first and second support substrates are exposed to opposite side surfaces, respectively, among the plurality of side surfaces of the body.

### Claim 18 (depends on 16)

The coil component of claim 16, wherein the support substrate unit further includes third and fourth support substrates spaced apart from each other and respectively exposed to side surfaces, different from the side surfaces to which the first and second support substrates are exposed, among the plurality of side surfaces of the body.

### Claim 19 (depends on 16)

The coil component of claim 16, wherein
a maximum width of the core portion is larger than a maximum width of each of the first and second support substrates.

### Claim 20 (depends on 16)

The coil component of claim 16, wherein the first and second support substrates are spaced apart from each of the first and second external electrodes, when viewed from a direction in which the first and second surfaces of the body oppose each other.

### Claim 21 (depends on 16)

The coil component of claim 16, wherein the first and second support substrates overlap the first and second external electrodes, respectively, when viewed from a direction in which the first and second surfaces of the body oppose each other.

### Claim 22 (depends on 16)

The coil component of claim 16, wherein the first support substrate is spaced apart from all of the plurality of side surfaces of the body except the side surface to which the first support substrate is exposed, and
the second support substrate is spaced apart from all of the plurality of side surfaces of the body except the side surface to which the second support substrate is exposed.
