# US 12,119,144 B2 · Cable and cable assembly

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- Number: US 12,119,144 B2
- Document ID: US12119144B2
- Status: Granted
- Kind: B2
- Application number: 17/667,170
- Filed: 2022-02-08
- Published: 2022-08-11
- Granted: 2024-10-15
- Earliest claimed: 2021-02-09
- Assignees: TE Connectivity Solutions GmbH; Tyco Electronics (Shanghai) Co., Ltd.
- Applicants: TE Connectivity Services GmbH; Tyco Electronics (Shanghai) Co.Ltd.
- Inventors: Hainan (Harlan) Lu; Zhiwei (Jack) Guo; Jonathan Edward Lee
- Web page: https://patentgrep.com/patent/US12119144B2

## CPC

- H01B 7/1855: {Sheaths comprising helical wrapped non-metallic layers}
- H01B 7/02: Disposition of insulation
- H01B 7/1895: {Internal space filling-up means}
- H01B 11/002: {Pair constructions}
- H01B 11/1091: {with screen grounding means, e.g. drain wires}
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})

## Abstract

A cable includes a pair of insulated core wires extending parallel to each other, each of the insulated core wires having a central conductor and a core insulation layer wrapped around the central conductor, an inner insulation layer wrapped around the core insulation layers, a metal shielding layer wrapped around the inner insulation layer, an outer insulation layer wrapped around the metal shielding layer, and a single drain wire disposed between the metal shielding layer and the outer insulation layer. The core insulation layers of the pair of insulated core wires abut against each other at a pair of first sides of the core insulation layers facing toward each other. The single drain wire is located at a second side of the core insulation layer of one of the pair of insulated core wires facing away from the other of the pair of insulated core wires in a radial direction.

## Claims

### Claim 1

A cable, comprising:
a pair of insulated core wires extending parallel to each other in a longitudinal direction, each of the insulated core wires has a central conductor and a core insulation layer wrapped around the central conductor in a circumferential direction;
an inner insulation layer wrapped around the core insulation layers of the pair of insulated core wires, the core insulation layers of the pair of insulated core wires abut against each other on outer circumferential surfaces thereof at a pair of first sides of the core insulation layers facing toward each other;
a metal shielding layer wrapped around an outer circumferential surface of the inner insulation layer, a gap being formed between the metal shielding layer and the inner insulation layer;
an outer insulation layer wrapped around an outer circumferential surface of the metal shielding layer; and
a single drain wire in contact with an end of the metal shielding layer and disposed between the metal shielding layer and the outer insulation layer, the single drain wire is located at a second side of the core insulation layer of one of the pair of insulated core wires facing away from the other of the pair of insulated core wires in a radial direction.

### Claim 2 (depends on 1)

The cable according to claim 1, wherein a conductive surface of the metal shielding layer is arranged to face toward the outer insulation layer.

### Claim 3 (depends on 2)

The cable according to claim 2, wherein the conductive surface of the metal shielding layer is in electrical contact with the single drain wire.

### Claim 4 (depends on 3)

The cable according to claim 3, wherein the metal shielding layer has a first end and a second end in a radial cross section, the first end and the second end of the metal shielding layer are non-abutting and located at different positions in the circumferential direction and the metal shielding layer is formed as a closed ring in the circumferential direction.

### Claim 5 (depends on 2)

The cable according to claim 2, wherein the metal shielding layer has a conductive layer having the conductive surface.

### Claim 6 (depends on 5)

The cable according to claim 5, wherein the conductive layer is bonded to the inner insulation layer by an adhesive.

### Claim 7 (depends on 5)

The cable according to claim 5, wherein a plurality of fillers are provided between the conductive layer and the inner insulation layer.

### Claim 8 (depends on 1)

The cable according to claim 1, wherein a plurality of fillers are provided within a space defined between the core insulation layers of the pair of insulated core wires and the inner insulation layer.

### Claim 9 (depends on 1)

The cable according to claim 1, wherein the metal shielding layer is electrically connected with an external ground.

### Claim 10 (depends on 9)

The cable according to claim 9, wherein the metal shielding layer has a first end and a second end in a radial cross section, the first end and the second end of the metal shielding layer are located at different positions in the circumferential direction and the metal shielding layer is formed as a closed ring in the circumferential direction.

### Claim 11 (depends on 1)

The cable according to claim 1, wherein a center of the central conductor of each of the pair of insulated core wires is located in a same radial plane as a center of the single drain wire.

### Claim 12 (depends on 11)

The cable according to claim 11, wherein the metal shielding layer has a first end and a second end in a radial cross section, the first end and the second end of the metal shielding layer are located at different positions in the circumferential direction and the metal shielding layer is formed as a closed ring in the circumferential direction.

### Claim 13 (depends on 1)

The cable according to claim 1, wherein the end of the metal shielding layer has a first end and a second end in a radial cross section, the first end and the second end of the metal shielding layer are located at different positions in the circumferential direction and the metal shielding layer is formed as a closed ring in the circumferential direction.

### Claim 14 (depends on 13)

The cable according to claim 13, wherein the first end and the second end of the metal shielding layer are positioned at radially opposite sides of the inner insulation layer.

### Claim 15 (depends on 13)

The cable according to claim 13, wherein the metal shielding layer has an overlapping portion between the first end and the second end.

### Claim 16 (depends on 1)

The cable according to claim 1, wherein the cable is an electrical cable suitable for data transmission at a rate of 20 Gbps to 40 Gbps.

### Claim 17 (depends on 1)

A cable assembly, comprising:
a pair of cables, each of the cables is the cable of claim 1;
a first shielding layer wrapped around the pair of cables;
a second shielding layer wrapped around the first shielding layer; and
an outer sheath sleeved over an outer circumferential surface of the second shielding layer.

### Claim 18 (depends on 17)

The cable assembly according to claim 17, further comprising a buffer layer arranged between the pair of cables and the first shielding layer.

### Claim 19 (depends on 17)

The cable assembly according to claim 17, further comprising a plurality of fillers at least partially filling a space defined between the pair of cables.

### Claim 20 (depends on 17)

The cable assembly according to claim 17, wherein the cable assembly has two, four, eight or more cables.
