# US 12,118,605 B2 · Product palletizing system

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- Number: US 12,118,605 B2
- Document ID: US12118605B2
- Status: Granted
- Kind: B2
- Application number: 17/958,755
- Filed: 2022-10-03
- Published: 2023-02-09
- Granted: 2024-10-15
- Earliest claimed: 2015-05-21
- Assignees: Block One Automation, LLC
- Applicants: Encompass Technologies, LLP
- Inventors: Jonathan W. O'Neil
- Web page: https://patentgrep.com/patent/US12118605B2

## CPC

- G06Q 30/0635: {replenishment orders; recurring orders}
- G06Q 10/0875: Itemisation or classification of parts, supplies or services, e.g. bill of materials
- G06Q: INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR

## Abstract

A computer-implemented product palletizing system and a method of product palletizing which includes processor in communication with a memory element containing a computer code executable to coordinate the discrete activities of one or more pickers and conveyor product sorting assembly to allocate a plurality of products to a plurality of pallets.

## Claims

### Claim 1

A retrofit of an existing palletizing system including a computer having a non-transitory memory element containing a computer code executable to generate a product list associated with a customer identifier, said product list containing one or more products, comprising:
a retrofit computer code executable to:
identify conveyor products in said product list generated by said computer code;
associate a pallet identifier with each of said conveyor products;
operate a product recognition device to identify said conveyor products based upon comparison of a product image to plurality of product image templates in a product image database; and
operate a product sorter to sort said conveyor products identified by said product recognition device into one of a plurality of conveyor lanes based upon said pallet identifier associated with said conveyor products.

### Claim 2 (depends on 1)

The retrofit of claim 1, wherein said retrofit computer code further executable to identify non-conveyor products in said product list generated by said computer code.

### Claim 3 (depends on 2)

The retrofit of claim 2, wherein said retrofit computer code further executable to:
display said product list on a mobile device; and
indicate on said mobile device said conveyor products.

### Claim 4 (depends on 3)

The retrofit of claim 3, wherein said retrofit computer code further executable to indicate on said mobile device said non-conveyor products.

### Claim 5 (depends on 3)

The retrofit of claim 3, wherein said retrofit computer code further executable to indicate on said mobile device to move said conveyor products onto a conveyor which conveys said conveyor products to said product recognition device.

### Claim 6 (depends on 4)

The retrofit of claim 4, wherein said retrofit computer code further executable to indicate on said mobile device to move said non-conveyor products to a pallet having said pallet identifier associated with said non-conveyor products.

### Claim 7 (depends on 5)

The retrofit of claim 5, wherein said mobile device comprises a first mobile device carried by a first picker.

### Claim 8 (depends on 5)

The retrofit of claim 5, wherein said mobile device comprises a second mobile device carried by a second picker.

### Claim 9 (depends on 1)

The retrofit of claim 1, wherein said retrofit computer code further executable to generate a product wave each associated with a product wave identifier, said product wave including a plurality of product lists.

### Claim 10 (depends on 9)

The retrofit of claim 9, wherein said retrofit computer code further executable to prioritize order in said plurality of product lists in said product wave.

### Claim 11 (depends on 10)

The retrofit of claim 10, wherein said retrofit computer code further executable to:
generate a plurality of product waves; and
prioritize order in said plurality of product waves.

### Claim 12

A method of retrofitting an existing palletizing system including a computer having a non-transitory memory element containing a computer code executable to generate a product list associated with a customer identifier, said method comprising:
modifying said computer code with a retrofit computer code capable of:
identifying conveyor products in said product list generated by said computer code;
associating a pallet identifier with each of said conveyor products;
operating a product recognition device to identify said conveyor products based upon comparison of a product image to plurality of product image templates in a product image database; and
operating a product sorter to sort said conveyor products identified by said product recognition device into one of a plurality of conveyor lanes based upon said pallet identifier associated with said conveyor products.

### Claim 13 (depends on 12)

The method of retrofitting of claim 12, further comprising identifying non-conveyor products in said product list generated by said computer code.

### Claim 14 (depends on 13)

The method of retrofitting of claim 13, further comprising:
displaying said product list on a mobile device; and
indicating on said mobile device said conveyor products.

### Claim 15 (depends on 14)

The method of retrofitting of claim 14, further comprising indicating on said mobile device said non-conveyor products.

### Claim 16 (depends on 14)

The method of retrofitting of claim 14, further comprising indicating on said mobile device to move said conveyor products onto a conveyor which conveys said conveyor products to said product recognition device.

### Claim 17 (depends on 15)

The method of retrofitting of claim 15, further comprising indicating on said mobile device to move said non-conveyor products to a pallet having said pallet identifier associated with said non-conveyor products.

### Claim 18 (depends on 15)

The method of retrofitting of claim 15, wherein said mobile device comprises a first mobile device carried by a first picker.

### Claim 19 (depends on 17)

The method of retrofitting of claim 17, wherein said mobile device comprises a second mobile device carried by a second picker.

### Claim 20 (depends on 12)

The method of retrofitting of claim 12, further comprising generating a product wave each associated with a product wave identifier, said product wave including a plurality of product lists.

### Claim 21 (depends on 20)

The method of retrofitting of claim 20, further comprising prioritizing order in said plurality of product lists in said product wave.

### Claim 22 (depends on 21)

The method of retrofitting of claim 21, further comprising:
generating a plurality of product waves; and
prioritizing order in said plurality of product waves.
