Device and method for filleting and pin-bone removal
AssigneeVelfag Ehf.
InventorBjarmi Arnfjord Sigurgardarsson
Life of this patent
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Abstract
The present invention relates to an improved method and a device for mechanically filleting and removing pin-bones from gutted fish using conventional filleting devices, where the fish rests on a saddle on a conveyor using pairs of circular knives to separate the fillet from the backbone. The apparatus and method are designed to facilitate mechanical filleting and pin-bone removal of gutted fish with the head intact. The present invention provides a more accurate method of positioning the pin-bones in the gutted fish.
Claims28
An apparatus (1) for mechanically filleting and for removing pin-bones (19) from gutted fish (2), said apparatus comprising:
- a first conveying means (3) for advancing the gutted fish (2) in conveying direction, said first conveying means (3) further comprising means for attaching and supporting said gutted fish (2) to the conveying means (3),
- a first imaging means (5) for obtaining image data and position data of the fish (2) on the first conveying means (3),
- computing means (6),
- a first cutting unit (7) comprising a set of water-jet devices (8) for making cuts in the abdominal flaps along the pin-bones (19) in as the fish (2) is being advanced on the first conveying means (3) (and means for separating the head from the fish, with or without the clavicle,
- a second cutting unit (9) comprising two pairs of cutting knifes (10/11) for making dorsal and ventral cuts into the fish as the fish is being advanced on the first conveying means (3),
- a third cutting unit (20) comprising a severing knife for detaching the fillets (23) from the backbone of the fish by making cuts along the dorsal fins of the fish (2),
- characterized in that said first imaging means (5) and the computing means (6) determine the position of the fish on the first conveying means (3) and the position of the pin-bones (19) in each fillet (23) of each fish (2) and determine a cutting pattern for the set of water-jet devices (8) to make cuts in the abdominal flaps along the pin-bones (19), and
- in that the first cutting unit (7) is positioned in front of the second cutting unit 9) in order to perform cuts along the pin-bones (19) before the second cutting unit (9) starts separating the fillets (23) from the backbone.
A method for processing gutted fish including mechanically filleting and removing pin-bones (19) from the fish, the method comprising the steps of:
- a) mounting the gutted fish (2) onto a saddle (4) for attaching and supporting said gutted fish on a first conveying means (3),
- b) conveying the gutted fish (2) in conveying direction,
- c) obtaining first image data and position data of each fish (2) on the first conveying means (3) using a first imaging means (5),
- d) processing the first image data using computing means (6),
- e) conveying the gutted fish (2) to a first cutting unit (7) for making cuts in the abdominal flaps along the pin-bones (19) as the fish is being advanced on the first conveying means (3) further comprising a set of water-jet devices 8),
- f) conveying the gutted fish (2) to a second cutting unit (9) for making dorsal and ventral cuts into the fish as the fish (2) is being advanced on the first conveying means (3) further comprising two pairs of cutting knifes (10/11),
- g) conveying the gutted fish (2) to a third cutting unit (20) for detaching the fillets (23) from the backbone of the fish by making cuts along the dorsal fins of the fish using a separating cutting tool (24),
- h) receiving fillets (23) after separation from the backbone in the third cutting unit (20) on a second conveying means (13), and
- i) obtaining second image data of the fillets (23) using a second imaging means (25),
- characterized in determining the position of the fish on the first conveying means (3) and the position of the pin-bones (19) in each fillet (23) of each fish (2) by the computing means (6) based on the first image data and determining a cutting pattern for the set of water-jet devices (8) to make cuts in the abdominal flaps along the pin-bones (19), and
- in that performing cuts along the pin-bones (19) using the first cutting unit prior to separating the fillets (23) from the backbone using the second cutting unit 9.
A system for processing gutted fish including mechanically filleting and for removing pin-bones (19) from the fish, the system comprising:
- a first conveying means (3) for attaching and supporting said gutted fish (2) and conveying the gutted fish (2) in conveying direction,
- first imaging means (5) for obtaining first image data and position data of each fish on the first conveying means (3),
- computing means (6) for performing image analysis of the image data,
- a first cutting unit (7) comprising a set of water-jet devices (8) for making cuts in the abdominal flaps along the pin-bones (19) as the fish is being advanced on the first conveying means (3),
- a second cutting unit (9) comprising two pairs of cutting knifes (10/11) for making dorsal and ventral cuts into the fish as the fish is being advanced on the first conveying means (3),
- a third cutting unit (20) comprising a separating cutting tool for detaching the fillets (23) from the backbone of the fish by making cuts along the dorsal fins of the fish (2),
- second conveying means (13) for receiving fillets (23) after separation from the backbone in the third cutting unit (20),
- second imaging means (25) for obtaining second image data of the fillets (23),
- characterized in that the computing means (6) determine the position of the fish (2) on the first conveying means (3) and the position of the pin-bones (19) in each fillet (23) of each fish (2) based on the first image data and determine a cutting pattern for the set of water-jet devices (8) to make cuts in the abdominal flaps along the pin-bones (19), and
- in that the first cutting unit (7) is positioned in front of the second cutting unit (9) in order to perform cuts along the pin-bones (19) before the second cutting unit (9) starts separating the fillets (23) from the backbone.
Dependencies are inferred from the claim text.