# US 12,114,422 B2 · High voltage gate drive circuitry

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- Number: US 12,114,422 B2
- Document ID: US12114422B2
- Status: Granted
- Kind: B2
- Application number: 18/067,316
- Filed: 2022-12-16
- Published: 2024-06-20
- Granted: 2024-10-08
- Earliest claimed: 2022-12-16
- Assignees: BAE Systems Controls Inc.
- Applicants: BAE Systems Controls Inc.
- Inventors: Andrew S. Clark; Robert J. Vovos
- Web page: https://patentgrep.com/patent/US12114422B2

## CPC

- H05K 1/0286: {Programmable, customizable or modifiable circuits (by programmable non-printed jumper connections H05K3/222)}
- H02M 1/08: Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H05K 1/0262: {Arrangements for regulating voltages or for using plural voltages}
- H05K 1/181: associated with surface mounted components
- H05K 2201/10022: Non-printed resistor
- H05K 2201/10166: Transistor
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)

## Abstract

A gate drive topology and gate drive power supply topology designed to allow for a single Printed Wiring Board (PWB) design to be configured for two applications. In one application, select paired locations of solder pads or connector locations in the circuitry are populated with connecting “spanning” resistors for integration within the gate driver and gate driver power supply topologies. The physical manifestation of these resistors on the PWB allows paralleled gate drive switching of corresponding power transistor devices for driving a load. A common gate-source voltage is applied to all three gates and the switching devices share dynamic switching and conduction loss. In an alternate application, the select paired locations are not populated with spanning resistors thereby rendering a circuit topology permitting independent operation independent power transistor gate driving switching operations. The path across the unpopulated spanning resistors provides a high voltage creepage isolation between independent gate driver circuits.

## Claims

### Claim 1

A configurable printed wiring board (PWB) for a power switching transistor device gate drive system, the PWB comprising:
a plurality of gate driver controls and associated power supply units at predetermined locations thereon, a respective gate driver control and associated power supply unit combination operable for independently driving a corresponding switching power transistor device operatively connected therewith to provide power to a connected load, each respective gate driver control and associated power supply unit combination having associated circuit topology located on said PWB such that, in a first PWB configuration, each respective gate driver control and power supply unit combination is electrically high voltage isolated for independently driving a corresponding connected switching power transistor device; and
multiple pairs of connection structures integrated within the PWB at predetermined locations of circuitry associated with each respective gate driver control and associated power supply unit combination, each connection structure of a respective pair accommodating physical installation of a terminal of a resistor device on said PWB,
wherein a first pair of connection structures permits a populating of a resistor component to electrically connect a power rail conductor associated with a first power supply unit to a like power rail conductor associated with a second power supply unit, and
a second pair of connection structures permits a populating of a resistor component to electrically connect a conductor carrying a gate driver signal of a first gate driver control circuit used to control a first switching power transistor to a like conductor associated with a second gate driver control circuit for carrying a gate drive signal for controlling switching operation of corresponding connected second switching power transistor;
wherein each said first and second paired connection structures when populated with a respective resistor component configure a second PWB configuration comprising a parallel connection of said first switching power transistor device and second switching power transistor device to drive the load and permit said first and second power supply units to thereby share current for driving the parallel configured switching power transistor devices associated with each first and second power supply unit.

### Claim 2 (depends on 1)

The configurable printed wiring board as claimed in claim 1, wherein said resistor component comprises a resistor value of approximately 0 ohms.

### Claim 3 (depends on 1)

The configurable printed wiring board as claimed in claim 1, herein said power switching transistor device is one of: a MOSFET or an IGBT.

### Claim 4 (depends on 1)

The configurable printed wiring board as claimed in claim 1, wherein said power rail conductor provides a positive voltage for powering components used for driving the parallel connected switching power transistor devices in a conductive state.

### Claim 5 (depends on 4)

The configurable printed wiring board as claimed in claim 4, wherein
a third pair of connection structures permits an installing of a resistor component in said second configuration to electrically connect a further power rail conductor associated with the first power supply unit to a like further power rail conductor associated with the second power supply unit.

### Claim 6 (depends on 5)

The configurable printed wiring board as claimed in claim 5, wherein said further power rail conductor provides a negative voltage for powering components used for driving the parallel connected switching power MOSFET devices in a non-conducting state.

### Claim 7 (depends on 6)

The configurable printed wiring board as claimed in claim 6, wherein when in said second configuration, the first gate driver control circuit generates control signals for use in controlling switching of each said parallel switching power transistor devices.

### Claim 8 (depends on 7)

The configurable printed wiring board as claimed in claim 7, wherein when in said second configuration, a second driver control IC associated with a parallel connected power switch for use in controlling switching of each said parallel switching power transistor devices is de-populated from said PWB.

### Claim 9 (depends on 7)

The configurable printed wiring board as claimed in claim 7, wherein said first gate driver control circuitry comprises a boost circuit for boosting a current drive of said control signals used for switching power transistor devices, said PWB in said second configuration further comprising:
a fourth respective pair of connection structures permitting a resistor component to be installed to electrically connect a conductor carrying a boosted gate driver signal of the first gate driver control circuit to a corresponding like conductor on the second gate driver control circuit for driving both of said parallel connected switching power transistor devices.

### Claim 10 (depends on 9)

The configurable printed wiring board as claimed in claim 9, wherein each respective associated power supply unit of a combination comprises a half-wave bridge rectifier circuit coupled with a linear regulator to provide a power rail voltage on said associated power rail conductor, said PWB in said second configuration further comprising:
a fifth respective pair of connection structures permitting a resistor component to be installed to electrically connect a conductor associated with setting input of the linear regulator to supply a power rail voltage of the first power supply unit to a like conductor associated with a setting input of a linear regulator power rail conductor associated with a second power supply unit.