# US 12,113,328 B2 · Optical subassembly having side-emitting optical fiber coupled to high-energy UV-C laser diode

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- Number: US 12,113,328 B2
- Document ID: US12113328B2
- Status: Granted
- Kind: B2
- Application number: 17/395,976
- Filed: 2021-08-06
- Published: 2022-03-31
- Granted: 2024-10-08
- Earliest claimed: 2020-09-28
- Assignees: The Boeing Company
- Applicants: The Boeing Company
- Inventors: Eric Y. Chan; Dennis G. Koshinz; Kim Quan Anh Nguyen; Lyndon G. Mazon
- Web page: https://patentgrep.com/patent/US12113328B2

## CPC

- H01S 5/02251: using optical fibres
- A61L 2/10: Ultraviolet [UV] radiation
- A61L 9/20: Ultraviolet radiation
- G02B 6/001: {the light being emitted along at least a portion of the lateral surface of the fibre}
- G02B 6/102: {for infrared and ultraviolet radiation}
- H01S 5/02345: Wire-bonding
- H01S 5/0237: by soldering
- H01S 5/02469: {Passive cooling, e.g. where heat is removed by the housing as a whole or by a heat pipe without any active cooling element like a TEC}
- H01S 5/026: Monolithically integrated components, e.g. waveguides, monitoring photo-detectors, drivers (stabilisation of output H01S5/06)
- H01S 5/0428: {for applying pulses to the laser}
- H01S 5/34333: {with a well layer based on Ga(In)N or Ga(In)P, e.g. blue laser}
- A61L 2103/75: Room floors or walls
- A61L 2202/11: Apparatus for generating biocidal substances, e.g. vaporisers, UV lamps
- H01S 5/02212: Can-type, e.g. TO-CAN housings with emission along or parallel to symmetry axis
- H01S 5/02257: using windows, e.g. specially adapted for back-reflecting light to a detector inside the housing
- H01S: DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- A61L: METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES (preservation of bodies or disinfecting characterised by the agents employed A01N; preserving, e.g. sterilising, food or foodstuffs A23; preparations for medical, dental or toiletry purposes A61K)
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS

## Abstract

An optical subassembly includes a housing, a laser package, and first and second end sections of side-emitting optical fiber. The housing defines first, second, and third channels which extend from a central space. The laser package is affixed to the third channel and comprises an edge-emitting UV-C laser diode disposed in the central space and having first and second edges. The first end section of side-emitting optical fiber is retained in the first channel and has a first end face which confronts the first edge. The second end section of side-emitting optical fiber is retained in the second channel and has a second end face which confronts the second edge. The housing further defines a fourth channel which extends from the central space. The optical subassembly further includes a transparent window seated in an opening of the fourth channel.

## Claims

### Claim 1

An optical subassembly comprising:
a housing that defines a central space and first, second, and third channels which extend from the central space;
a laser package affixed to the third channel and comprising a UV-C laser diode chip disposed in the central space and having first and second edges;
a first end section of side-emitting optical fiber retained in the first channel and having a first end face which confronts the first edge; and
a second end section of side-emitting optical fiber retained in the second channel and having a second end face which confronts the second edge.

### Claim 2 (depends on 1)

The optical subassembly as recited in claim 1, wherein the housing further defines a fourth channel which extends from the central space and has an offset, further comprising a transparent window seated on the offset.

### Claim 3 (depends on 1)

The optical subassembly as in claim 1, wherein the laser package further recited comprises:
a header base having first and second throughholes;
a ground pin having one end connected to the header base;
a heat sink having a top, a base, and first and second throughholes that pass through the base and not the top, the base of the heat sink being attached to the header base and the UV-C laser diode chip being attached to the top of the heat sink;
an anode pin that passes through the first throughholes in the header base and heat sink with electrical insulation between the anode pin and the header base and heat sink;
a cathode pin that passes through the second throughholes in the header base and heat sink with electrical insulation between the cathode pin and the header base and heat sink;
a first wire that connects the UV-C laser diode chip to the anode pin; and
a second wire that connects the UV-C laser diode chip to the cathode pin.

### Claim 4 (depends on 3)

The optical subassembly as recited in claim 3, wherein the top of the heat sink has a first surface area and the base of the heat sink has a second surface area greater than the first surface area.

### Claim 5 (depends on 1)

The optical subassembly as recited in claim 1, wherein the UV-C laser diode chip comprises a quantum well and first and second waveguides disposed on opposite sides of the quantum well.

### Claim 6

A laser package comprising:
a header base having first and second throughholes;
a ground pin having one end connected to the header base;
a heat sink having a top, a base, and first and second throughholes that pass through the base and not the top, the base of the heat sink being attached to the header base;
an anode pin that passes through the first throughholes in the header base and heat sink with electrical insulation between the anode pin and the header base and heat sink;
a cathode pin that passes through the second throughholes in the header base and heat sink with electrical insulation between the cathode pin and the header base and heat sink;
a laser diode chip attached to the top of the heat sink, the laser diode chip being configured to emit UV-C laser light;
a first wire that connects the UV-C laser diode chip to the anode pin; and
a second wire that connects the UV-C laser diode chip to the cathode pin.

### Claim 7 (depends on 6)

The laser package as recited in claim 6, wherein the top of the heat sink has a first surface area and the base of the heat sink has a second surface area greater than the first surface area.

### Claim 8 (depends on 6)

The laser package as recited in claim 6, wherein the UV-C laser diode chip comprises an edge-emitting laser diode.

### Claim 9 (depends on 8)

The laser package as recited in claim 8, wherein the edge-emitting laser diode comprises a quantum well and first and second waveguides disposed on opposite sides of the quantum well.

### Claim 10

An optical disinfection system comprising:
an electronics housing;
a printed wiring board attached to the electronics housing and comprising a socket;
a laser package plugged into the socket of the printed wiring board, the laser package comprising a laser diode chip configured to emit UV-C laser light;
a first end section of a side-emitting optical fiber having a first end face;
a first terminus surrounding the first end section;
a second end section of a side-emitting optical fiber having a second end face;
a second terminus surrounding the second end section; and
an optical subassembly housing attached to the electronics housing, the optical subassembly housing having a first channel in which the first terminus is seated and a second channel in which the second terminus is seated.

### Claim 11 (depends on 10)

The optical disinfection system as recited in claim 10, wherein the first and second end faces are end faces of a single side-emitting optical fiber.

### Claim 12 (depends on 10)

The optical disinfection system as recited in claim 10, wherein the first and second end faces are end faces of respective side-emitting optical fibers.

### Claim 13 (depends on 10)

The optical disinfection system as recited in claim 10, wherein the optical subassembly housing has an opening overlying the laser diode chip, the optical disinfection system further comprising a transparent window seated in the opening.

### Claim 14 (depends on 10)

The optical disinfection system as recited in claim 10, wherein the printed wiring board further comprises a pulse generator that is configured to generate pulses and a laser driver circuit that is connected to receive the pulses generated by the pulse generator.

### Claim 15 (depends on 10)

The optical disinfection system as recited in claim 10, wherein the laser package further comprises:
a header base having first and second throughholes;
a ground pin having one end connected to the header base;
a heat sink having a top, a base, and first and second throughholes that pass through the base and not the top, the base of the heat sink being attached to the header base and the laser diode chip being attached to the top of the heat sink;
an anode pin that passes through the first throughholes in the header base and heat sink with electrical insulation between the anode pin and the header base and heat sink;
a cathode pin that passes through the second throughholes in the header base and heat sink with electrical insulation between the cathode pin and the header base and heat sink;
a first wire that connects the UV-C laser diode chip to the anode pin; and
a second wire that connects the UV-C laser diode chip to the cathode pin.

### Claim 16 (depends on 15)

The optical disinfection system as recited in claim 15, wherein the laser diode chip comprises an edge-emitting laser diode having first and second edges which respectively confront the first and second end faces.

### Claim 17

An assembly comprising:
a printed wiring board comprising a socket;
a laser package plugged into the socket of the printed wiring board, the laser package comprising an UV-C laser diode having first and second edges;
a first end section of side-emitting optical fiber having a first end face;
a second end section of side-emitting optical fiber having a second end face; and
a housing which is configured to maintain the laser package and the first and second end sections of side-emitting optical fiber in fixed positional relationships such that the first end face confronts the first edge and the second end face confronts the second edge.

### Claim 18 (depends on 17)

The assembly as recited claim 17, wherein the first and second end faces are end faces of a single side-emitting optical fiber.

### Claim 19 (depends on 17)

The assembly as recited in claim 17, wherein the first and second end faces are end faces of respective side-emitting optical fibers.

### Claim 20 (depends on 17)

The assembly as recited in claim 17, wherein the printed wiring board further comprises a pulse generator that is configured to generate pulses and a laser driver circuit that is connected to receive the pulses generated by the pulse generator and drive UV-C laser light emission by the UV-C laser diode.
