# US 12,113,204 B2 · Method for producing positive electrode active material for lithium ion secondary battery, and molded body

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- Number: US 12,113,204 B2
- Document ID: US12113204B2
- Status: Granted
- Kind: B2
- Application number: 17/421,862
- Filed: 2019-12-23
- Published: 2022-04-07
- Granted: 2024-10-08
- Earliest claimed: 2019-01-10
- Assignees: Sumitomo Metal Mining Co., Ltd.
- Applicants: Sumitomo Metal Mining Co., Ltd.
- Inventors: Jun Suzuki
- Web page: https://patentgrep.com/patent/US12113204B2

## CPC

- C01G 53/42: containing alkali metals, e.g. LiNiO2
- H01M 4/364: {as mixtures}
- H01M 4/0433: {Molding}
- H01M 4/0471: {involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis}
- H01M 4/525: of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
- C01P 2002/52: containing elements as dopants
- C01P 2002/54: one element only
- C01P 2006/40: Electric properties
- H01M 2004/021: {Physical characteristics, e.g. porosity, surface area}
- H01M 2004/028: {Positive electrodes}
- Y02E 60/10: Energy storage using batteries
- C01G: COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F (metal hydrides {monoborane, diborane or addition complexes thereof} C01B6/00; salts of oxyacids of halogens C01B11/00; peroxides, salts or peroxyacids C01B15/00; thiosulfates, dithionites, polythionates C01B17/64; compounds containing selenium, or tellurium C01B19/00; binary compounds of nitrogen with metals C01B21/06; azides C01B21/08; {compounds containing nitrogen, other non-metals and metal C01B21/082}; metal amides C01B21/092; nitrites C01B21/50; {compounds of noble gases C01B23/0005}; phosphides C01B25/08; salts of oxyacids of phosphorus C01B25/16; carbides C01B32/90; compounds containing silicon C01B33/00; compounds containing boron C01B35/00; compounds having molecular sieve properties but not having base-exchange properties C01B37/00; compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites, C01B39/00; cyanides C01C3/08; salts of cyanamide C01C3/16; thiocyanates C01C3/20)
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- C01P: INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A method for producing a positive electrode active material for a lithium ion secondary battery containing lithium-nickel composite oxide, includes: mixing a nickel compound, a lithium compound, and organic compound particles to obtain a lithium mixture; molding the lithium mixture to obtain a molded body; firing the molded body to obtain a fired body; and crushing the fired body to obtain lithium-nickel composite oxide powder.

## Claims

### Claim 1

A molded body being used in producing of a positive electrode active material for a lithium ion secondary battery, the molded body comprising a nickel compound, a lithium compound, and organic compound particles,
wherein the nickel compound is composed of a nickel composite oxide, and a density of the molded body is 1.3 g/cm3 or more.

### Claim 2 (depends on 1)

The molded body according to claim 1, wherein the organic compound particles are solid at a temperature of the molded body in molding.

### Claim 3 (depends on 1)

The molded body according to claim 1, wherein the organic compound particles evaporate at a temperature lower than a melting temperature of the lithium compound.

### Claim 4 (depends on 1)

The molded body according to claim 1, wherein the organic compound particles are thermally decomposed into a gas at a temperature lower than a melting temperature of the lithium compound.

### Claim 5 (depends on 1)

The molded body according to claim 1, wherein a size of the organic compound particles is 0.1 mm or more and 10 mm or less.

### Claim 6 (depends on 1)

The molded body according to claim 1, wherein a content of the organic compound particles is 3 mass % or more and 12 mass % or less with respect to the molded body.

### Claim 7 (depends on 1)

The molded body according to claim 1, wherein the lithium compound is composed of lithium hydroxide, lithium nitrate, lithium carbonate, lithium acetate, or a mixture thereof.

### Claim 8 (depends on 1)

The molded body according to claim 1, wherein the nickel compound contains nickel (Ni) and optionally cobalt (Co) and an element (M1), and a molar ratio of respective metal elements is represented as Ni:Co:M1=(1−x−y):x:y (provided that, 0≤x≤0.50, 0≤y≤0.40, and 0.10≤(1−x−y)≤1.0, and MI is at least one element selected from the group consisting of an element other than Ni and Co, an alkali metal, an alkali earth metal, a transition metal, a base metal, and a semimetal).

### Claim 9

A method for producing a positive electrode active material for a lithium ion secondary battery containing lithium-nickel composite oxide, the method comprising:
mixing a nickel compound, a lithium compound, and organic compound particles to obtain a lithium mixture;
molding the lithium mixture to obtain a molded body;
firing the molded body to obtain a fired body; and
crushing the fired body to obtain lithium-nickel composite oxide powder,
wherein the nickel compound is composed of a nickel composite oxide, and a density of the molded body is 1.3 g/cm3 or more.

### Claim 10 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, wherein the organic compound particles are solid at a temperature of the molded body in molding.

### Claim 11 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, wherein the organic compound particles evaporate at a temperature lower than a melting temperature of the lithium compound.

### Claim 12 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, wherein the organic compound particles are thermally decomposed into a gas at a temperature lower than a melting temperature of the lithium compound.

### Claim 13 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, wherein an average particle size of the organic compound particles is 0.1 mm or more and 10 mm or less.

### Claim 14 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, wherein a mixing amount of the organic compound particles is 3 mass % or more and 12 mass % or less with respect to the lithium mixture.

### Claim 15 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, wherein the lithium compound is composed of lithium hydroxide, lithium nitrate, lithium carbonate, lithium acetate, or a mixture thereof.

### Claim 16 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, wherein the lithium-nickel composite oxide contain lithium (Li) and nickel (Ni), and optionally cobalt (Co) and an element (M1), and a molar ratio of respective metal elements is represented as Li:Ni:Co:M1=s: (1−x−y): x: y (provided that, 0.93<s<1.30, 0 ≤x ≤0.50, 0≤y≤0.40, and 0.10≤(1−x−y)≤1.0, and M1 is at least one element selected from the group consisting of an element other than Li, Ni, and Co, an alkali metal, an alkali earth metal, a transition metal, a base metal, and a semimetal).

### Claim 17 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, wherein the firing is performed at 650° C. or higher and 1000° C. or lower for a holding time of a firing temperature of 10 hours or shorter.

### Claim 18 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, comprising washing, filtering, and then drying the lithium-nickel composite oxide powder.

### Claim 19 (depends on 9)

The method for producing a positive electrode active material for a lithium ion secondary battery according to claim 9, wherein a lithium site occupancy at the 3a site, which is obtained by Rietveld analysis of an X-ray diffraction pattern, of the lithium-nickel composite oxide is 97.0% or more.
