# US 12,110,692 B2 · Decorative panel, and decorative floor covering consisting of said panels

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- Number: US 12,110,692 B2
- Document ID: US12110692B2
- Status: Granted
- Kind: B2
- Application number: 17/299,330
- Filed: 2019-09-30
- Published: 2022-02-24
- Granted: 2024-10-08
- Earliest claimed: 2018-12-04
- Assignees: i4F Licensing NV
- Applicants: 14F Licensing NV
- Inventors: Eddy Alberic Boucké
- Web page: https://patentgrep.com/patent/US12110692B2

## CPC

- E04F 13/0866: {composed of several layers, e.g. sandwich panels or layered panels (layered products as such in general B32B; producing decorative panels or veneers B44C5/04; E04F13/0864, E04F13/0875 take precedence)}
- B32B 3/06: for securing layers together; for attaching the product to another member, e.g. to a support {, or to another product, e.g. groove/tongue, interlocking}
- B32B 5/022: {Non-woven fabric}
- B32B 5/024: {Woven fabric}
- B32B 5/18: characterised by features of a layer {of} foamed material
- B32B 5/245: {another layer next to it being a foam layer}
- B32B 5/32: {at least two} layers being foamed {and next to each other}
- B32B 7/12: using interposed adhesives or interposed materials with bonding properties
- B32B 9/02: comprising animal or vegetable substances {, e.g. cork, bamboo, starch}
- B32B 9/045: {of synthetic resin}
- B32B 9/046: {of foam}
- B32B 19/02: {the layer of fibres or particles being impregnated or} embedded in a plastic substance
- B32B 27/065: {of foam}
- B32B 27/08: of synthetic resin
- B32B 27/12: next to a fibrous or filamentary layer
- B32B 27/18: characterised by the use of special additives
- B32B 27/20: using fillers, pigments, thixotroping agents
- B32B 27/22: using plasticisers
- B32B 27/302: {comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers}
- B32B 27/304: {comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF}
- B32B 27/32: comprising polyolefins {(comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30)}
- B32B 27/325: {comprising polycycloolefins}
- B32B 27/40: comprising polyurethanes
- C08K 5/0016: {Plasticisers}
- C08K 5/092: Polycarboxylic acids
- C08K 5/103: with polyalcohols
- C08K 5/12: of cyclic polycarboxylic acids
- C08K 5/523: with hydroxyaryl compounds
- C08L 29/14: Homopolymers or copolymers of acetals or ketals obtained by polymerisation of unsaturated acetals or ketals or by after-treatment of polymers of unsaturated alcohols
- E04F 13/0894: {with tongue and groove connections}
- E04F 13/18: of organic plastics with or without reinforcements or filling materials (of plastic-bound fibres or chips E04F13/16 ){or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles (E04F13/0864 takes precedence)}
- E04F 15/02038: {characterised by tongue and groove connections between neighbouring flooring elements}
- E04F 15/105: {of organic plastics with or without reinforcements or filling materials}
- E04F 15/107: {composed of several layers, e.g. sandwich panels (layered products in general B32B; producing decorative panels or veneers B44C5/04)}
- B32B 2262/02: Synthetic macromolecular fibres
- B32B 2262/0246: Acrylic resin fibres
- B32B 2262/0253: Polyolefin fibres
- B32B 2262/0261: Polyamide fibres
- B32B 2262/0269: Aromatic polyamide fibres
- B32B 2262/062: Cellulose fibres, e.g. cotton
- B32B 2262/067: Wood fibres
- B32B 2262/101: Glass fibres
- B32B 2262/103: Metal fibres
- B32B 2262/106: Carbon fibres, e.g. graphite fibres
- B32B 2262/108: Rockwool fibres
- B32B 2264/025: Acrylic resin particles, e.g. polymethyl methacrylate or ethylene-acrylate copolymers
- B32B 2264/0257: Polyolefin particles, e.g. polyethylene or polypropylene homopolymers or ethylene-propylene copolymers
- B32B 2264/0271: Aromatic polyamide particles
- B32B 2264/065: Lignocellulosic particles, e.g. jute, sisal, hemp, flax, bamboo
- B32B 2264/067: Wood particles
- B32B 2264/101: Glass
- B32B 2264/102: Oxide or hydroxide
- B32B 2264/104: Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
- B32B 2264/105: Metal
- B32B 2266/0228: Aromatic vinyl resin, e.g. styrenic (co)polymers
- B32B 2266/0235: Vinyl halide, e.g. PVC, PVDC, PVF, PVDF
- B32B 2266/025: Polyolefin
- B32B 2266/0278: Polyurethane
- B32B 2272/00: Resin or rubber layer comprising scrap, waste or recycling material
- B32B 2307/3065: Flame resistant or retardant, fire resistant or retardant
- B32B 2307/412: Transparent
- B32B 2307/72: Density
- B32B 2307/7265: Non-permeable
- B32B 2307/732: Dimensional properties
- B32B 2451/00: Decorative or ornamental articles
- B32B 2471/00: Floor coverings (B32B2419/04 takes precedence)
- B32B 2607/00: Walls, panels
- B44C 5/04: Ornamental plaques, e.g. decorative panels, decorative veneers
- E04F 2201/0138: by moving the sheets, plates or panels perpendicular to the main plane
- E04F 2201/0153: by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
- E04F 2201/0161: with snap action of the edge connectors
- E04F 2201/023: with a continuous tongue or groove
- E04F 2201/043: with tongues and grooves being formed by projecting or recessed parts of the panel layers
- E04F 2203/026: having hexagonal shapes
- E04F 2290/043: with a bottom layer for sound insulation
- E04F: FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS (windows, doors E06B)
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- B44C: PRODUCING DECORATIVE EFFECTS (processes for applying liquids or other fluent materials to surfaces, in general B05D; shaping of plastics or substances in a plastic state B29C; printing processes to produce transfer pictures B41M3/12; thermographic duplication or marking methods B41M5/00); MOSAICS; TARSIA WORK (imitation of mosaic or tarsia work patterns B44F11/04); PAPERHANGING {(labels G09F; multi-step processes for making paper labels or tags B31D1/02)}

## Abstract

In the field of decorative floor coverings, decorative panels are known having a MDF (Medium Density Board) or HDF (High Density Board) based core layer on top of which a decorative substrate is attached to provide the panels a desired appearance. The invention relates to a panel, in particular a decorative panel, a floor panel, a ceiling panel or a wall panel. The invention also relates to a floor covering consisting of a plurality of mutually coupled panels.

## Claims

### Claim 1

A decorative panel, comprising:
a core provided with an upper side and a lower side,
a decorative top structure affixed on said upper side of the core,
a first panel edge comprising a first coupling profile, and a second panel edge comprising a second coupling profile being designed to engage interlockingly with said first coupling profile of an adjacent panel, both in horizontal direction and in vertical direction,
wherein said core comprises:
at least one polymer, and
a plurality of different plasticizers, including:
at least one plasticizer selected from the group (A) consisting of:
A cyclohexanoate;
A citrate;
An adipate;
A phosphate ester;
An azelate;
A trimellitate;
A dibenzoate;
1,2-benzenedicarboxylic acid; and
PVB (polyvinyl butyral); and
one additional plasticizer selected from the group (B) consisting of:
DOTP (Dioctyl terephthalate);
DINP (Di-isononyl phthalate); and
DIDP (Di-isodecyl phthalate).

### Claim 2 (depends on 1)

The panel according to claim 1, wherein at least one polymer and/or at least one plasticizer used in the core is a recycled material.

### Claim 3 (depends on 1)

The panel according to claim 1, wherein at least one polymer of the core is chosen from the group consisting of: PVC (polyvinyl chloride), PUR (polyurethane), a polyolefin, and polystyrene.

### Claim 4 (depends on 1)

The panel according to claim 1, wherein at least one polymer of the core is formed by PVB (polyvinyl butyral).

### Claim 5 (depends on 1)

The panel according to claim 1, wherein the core comprises 100 parts of polyvinyl chloride and from 20 to 200 parts of total plasticizer.

### Claim 6 (depends on 1)

The panel according to claim 1, wherein the panel comprises a backing layer applied, directly or indirectly, to a rear surface of the core, wherein said backing layer comprises at least one polymer and at least one plasticizer selected from the group (A).

### Claim 7 (depends on 6)

The panel according to claim 6, wherein the at least one polymer of the backing layer is formed by PVB (polyvinyl butyral).

### Claim 8 (depends on 6)

The panel according to claim 6, wherein the core and/or the backing layer comprises at least one filler chosen from the group (C) consisting of: a mineral, a pigment, a modifier, fibers.

### Claim 9 (depends on 1)

The panel according to claim 1, wherein the core comprises cellulose based particles.

### Claim 10 (depends on 8)

The panel according to claim 8, wherein the core comprises at least one additional filler selected from the group (D) consisting of: steel, glass, polypropylene, wood, acrylic, alumina, curaua, carbon, cellulose, coconut, kevlar, nylon, perlon, polyethylene, PVA, rock wool, sisal, and fique.

### Claim 11 (depends on 1)

The panel according to claim 1, wherein the core is at least partially foamed.

### Claim 12 (depends on 1)

The panel according to claim 1, wherein the panel comprises at least one reinforcement layer.

### Claim 13 (depends on 1)

The panel according to claim 1, wherein the panel comprises a plurality of reinforcement layers.

### Claim 14 (depends on 1)

The panel according to claim 1, wherein the first coupling profile comprises:
an upward tongue,
at least one upward flank lying at a distance from the upward tongue,
an upward groove formed in between the upward tongue and the upward flank wherein the upward groove is adapted to receive at least a part of a downward tongue of a second coupling profile of an adjacent panel, and
at least one first locking element,
and wherein the second coupling profile comprises:
a first downward tongue,
at least one first downward flank lying at a distance from the downward tongue,
a first downward groove formed in between the downward tongue and the downward flank, wherein the downward groove is adapted to receive at least a part of an upward tongue of a first coupling profile of an adjacent panel, and
at least one second locking element adapted for co-action with a first locking element of an adjacent panel.

### Claim 15 (depends on 1)

The panel according to claim 1, wherein the panel comprises at least one third coupling profile and at least one fourth coupling profile located respectively at a third panel edge and a fourth panel edge, wherein the third coupling profile comprises:
a sideward tongue extending in a direction substantially parallel to the upper side of the core,
at least one second downward flank lying at a distance from the sideward tongue, and
a second downward groove formed between the sideward tongue and the second downward flank,
wherein the fourth coupling profile comprises:
a third groove configured for accommodating at least a part of the sideward tongue of the third coupling profile of an adjacent panel, said third groove being defined by an upper lip and a lower lip, wherein said lower lip is provided with an upward locking element,
wherein the third coupling profile and the fourth coupling profile are configured such that two of such panels can be coupled to each other by means of a turning movement, wherein, in coupled condition: at least a part of the sideward tongue of a first panel is inserted into the third groove of an adjacent, second panel, and wherein at least a part of the upward locking element of said second panel is inserted into the second downward groove of said first panel.

### Claim 16 (depends on 1)

The panel according to claim 1, wherein the core comprises oil.

### Claim 17 (depends on 1)

The panel according to claim 1, wherein the core comprises at least one additive chosen from the group consisting of: silica fume, iron oxide, fatty acids, and alkali metal sulfate.

### Claim 18 (depends on 1)

A decorative covering, comprising a plurality of mutually coupled decorative panels according to claim 1.
