# US 12,110,357 B2 · Block copolymer, block copolymer composition, hot melt pressure-sensitive adhesive composition, and pressure-sensitive adhesive composition

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- Number: US 12,110,357 B2
- Document ID: US12110357B2
- Status: Granted
- Kind: B2
- Application number: 17/292,964
- Filed: 2019-11-20
- Published: 2021-12-30
- Granted: 2024-10-08
- Earliest claimed: 2018-11-30
- Assignees: Zeon Corporation
- Applicants: Zeon Corporation
- Inventors: Atsushi Nozawa
- Web page: https://patentgrep.com/patent/US12110357B2

## CPC

- C08F 297/04: polymerising vinyl aromatic monomers and conjugated dienes
- C09J 7/35: Heat-activated
- C08F 297/046: {polymerising vinyl aromatic monomers and isoprene, optionally with other conjugated dienes}
- C08L 53/02: of vinyl-aromatic monomers and conjugated dienes
- C09J 153/02: Vinyl aromatic monomers and conjugated dienes
- C09J 2301/304: the adhesive being heat-activatable, i.e. not tacky at temperatures inferior to 30°C
- C09J 2301/414: presence of a copolymer
- C09J 2453/00: Presence of block copolymer
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C09J: ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES (preparation of glue or gelatine C09H)
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)

## Abstract

There is provided a block copolymer A which is represented by a following general formula (I), wherein a ratio ((Ar1-D1)/D2) of a mass of a branched chain represented by Ar1-D1 to a mass of a branched chain represented by D2 is 1.0/0.15 to 1.0/1.75, (Ar1-D1)mX(D2)n (I) where, in the formula (I), Ar1-D1 and D2 are each a branched chain bonded to X, Ar1 is an aromatic monovinyl polymer block, D1 and D2 are each a conjugated diene polymer block, “m” is an integer of 1 or more, “n” is an integer of 1 or more, “m”+“n” is an integer of 3 or more, and X is a residue of a polyfunctional coupling agent.

## Claims

### Claim 1

A hot-melt adhesive composition comprising,
100 parts by mass of a block copolymer A,
25 to 400 parts by mass of a tackifying resin,
0.01 to 50 parts by mass of a free radical photo initiator, and
0 to 200 parts by mass of a plasticizer,
wherein the hot-melt adhesive composition further comprises a polyfunctional unsaturated compound, and
the block copolymer A is represented by a following general formula (I), in which a ratio ((Ar1-D1)/D2) of a mass of a branched chain represented by Ar1-D1 to a mass of a branched chain represented by D2 is 1.0/0.15 to 1.0/1.75,
(Ar1-D1)mX(D2)n (I)
where, in the formula (I), Ar1-D1 and D2 are each a branched chain bonded to X, Ar1 is an aromatic monovinyl polymer block, D1 and D2 are each a conjugated diene polymer block, “m” is an integer of 1 or more, “n” is an integer of 1 or more, “m”+“n” is an integer of 3 or more, and X is a residue of a polyfunctional coupling agent.

### Claim 2 (depends on 1)

A hot-melt adhesive composition obtained by cross-linking the block copolymer A contained in the hot-melt adhesive composition according to claim 1.

### Claim 3

A hot-melt adhesive composition comprising,
100 parts by mass of the block copolymer composition,
25 to 400 parts by mass of a tackifying resin,
0.01 to 50 parts by mass of a free radical photo initiator, and
0 to 200 parts by mass of a plasticizer,
wherein the hot-melt adhesive composition further comprises a polyfunctional unsaturated compound, and
the block copolymer composition comprises a block copolymer A, a diblock copolymer B, and a polymer C, wherein
a content of the block copolymer A in the block copolymer composition is 10% by mass or more, and a total content of the diblock copolymer B and the polymer C in the block copolymer composition is 60% by mass or less,
a content of an aromatic monovinyl monomer unit in the block copolymer composition is within a range of 5 to 40% by mass,
a weight average molecular weight (Mw) of the entire block copolymer composition is within a range of 300000 to 800000,
a melt index measured according to ASTM D1238 of the block copolymer composition (G condition, 200° C., 5 kg load) within a range of 0.5 to 50 g/10 min,
the block copolymer A is represented by a following general formula (I), in which a ratio ((Ar1-D1)/D2) of a mass of a branched chain represented by Ar1-D1 to a mass of a branched chain represented by D2 is 1.0/0.15 to 1.0/1.75,
(Ar1-D1)mX(D2)n (I)
where, in the formula (I), Ar1-D1 and D2 are each a branched chain bonded to X, Ar1 is an aromatic monovinyl polymer block, D1 and D2 are each a conjugated diene polymer block, “m” is an integer of 1 or more, “n” is an integer of 1 or more, “m”+“n” is an integer of 3 or more, and X is a residue of a polyfunctional coupling agent,
the diblock copolymer B is a diblock copolymer represented by a following general formula (II) and having a molecular weight distribution (Mw/Mn) of 1.20 or less,
Ar3-D3 (II)
where, in the formula (II), Ar3 is an aromatic monovinyl polymer block, and D3 is a conjugated diene polymer block, and
the polymer C is a conjugated diene polymer having a molecular weight distribution (Mw/Mn) of 1.20 or less.

### Claim 4 (depends on 3)

A hot-melt adhesive composition obtained by cross-linking the block copolymer composition contained in the hot-melt adhesive composition according to claim 3.

### Claim 5 (depends on 1)

The hot-melt adhesive composition according to claim 1, wherein a ratio (D1/D2) of a weight average molecular weight of the block D1 in the branched chain represented by Ar1-D1 to a weight average molecular weight of the branched chain represented by D2 in the general formula (I) is 1.0/0.3 to 1.0/1.1.

### Claim 6 (depends on 1)

The hot-melt adhesive composition according to claim 1, wherein the polyfunctional coupling agent is a compound having two or more radically polymerizable groups in its molecule.

### Claim 7 (depends on 1)

The hot-melt adhesive composition according to claim 1, wherein the polyfunctional coupling agent is divinyl benzene.

### Claim 8 (depends on 1)

The hot-melt adhesive composition according to claim 1, wherein a molecular weight distribution (Mw/Mn) is 1.40 or less.

### Claim 9 (depends on 1)

The hot-melt adhesive composition according to claim 1, wherein the polyfunctional unsaturated compound is at least one compound selected from a group consisting of trimethylolpropane triacrylate, trimethylol propane trimethacrylate, divinyl benzene, ethylene dimethacrylate, polyethylene glycol dimethacrylate, triallyl isocyanurate, triallyl cyanurate, diallyl phthalate, diallyl itaconate, and triallyl trimellitate.

### Claim 10 (depends on 3)

The hot-melt adhesive composition according to claim 3, wherein a ratio (D1/D2) of a weight average molecular weight of the block D1 in the branched chain represented by Ar1-D1 to a weight average molecular weight of the branched chain represented by D2 is 1.0/0.3 to 1.0/1.1.

### Claim 11 (depends on 3)

The hot-melt adhesive composition according to claim 3, wherein the polyfunctional coupling agent is a compound having two or more radically polymerizable groups in its molecule.

### Claim 12 (depends on 3)

The hot-melt adhesive composition according to claim 3, wherein the polyfunctional coupling agent is divinyl benzene.

### Claim 13 (depends on 3)

The hot-melt adhesive composition according to claim 3, wherein a molecular weight distribution (Mw/Mn) is 1.40 or less.

### Claim 14 (depends on 3)

The hot-melt adhesive composition according to claim 3, wherein a vinyl bond content in a conjugated diene monomer unit in the block copolymer composition is 1 to 20% by mass.

### Claim 15 (depends on 3)

The hot-melt adhesive composition according to claim 3, wherein the polyfunctional unsaturated compound is at least one compound selected from a group consisting of trimethylolpropane triacrylate, trimethylol propane trimethacrylate, divinyl benzene, ethylene dimethacrylate, polyethylene glycol dimethacrylate, triallyl isocyanurate, triallyl cyanurate, diallyl phthalate, diallyl itaconate, and triallyl trimellitate.

### Claim 16 (depends on 3)

The hot-melt adhesive composition according to claim 3, wherein the total content of the diblock copolymer B and the polymer C in the block copolymer composition is 0.5 to 60% by mass.
