# US 12,110,354 B2 · Production method for aromatic vinyl-diene copolymer and production method for rubber composition

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- Number: US 12,110,354 B2
- Document ID: US12110354B2
- Status: Granted
- Kind: B2
- Application number: 17/271,097
- Filed: 2019-08-22
- Published: 2021-08-12
- Granted: 2024-10-08
- Earliest claimed: 2018-08-24
- Assignees: The Yokohama Rubber Co., Ltd.
- Applicants: The Yokohama Rubber Co., LTD.
- Inventors: Kazuya Uenishi; Yu Shinke; Yoshihiro Kameda; Masaki Sato; Ayaki Kazariya; Hideaki Sawa
- Web page: https://patentgrep.com/patent/US12110354B2

## CPC

- C08C 19/22: Incorporating nitrogen atoms into the molecule
- C08F 236/10: with vinyl-aromatic monomers
- C08C 19/25: Incorporating silicon atoms into the molecule
- C08C 19/44: of polymers containing metal atoms exclusively at one or both ends of the skeleton
- C08F 4/48: selected from lithium, rubidium, caesium or francium {(C08F4/461 takes precedence)}
- C08K 3/013: Fillers, pigments or reinforcing additives
- B60C 1/0016: {Compositions of the tread}
- B60C 1/0025: {Compositions of the sidewalls}
- C08F 2410/01: Additive used together with the catalyst, excluding compounds containing Al or B
- C08C: TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)
- B60C: VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES

## Abstract

An object of the present invention is to provide a method of producing a copolymer that produces an aromatic vinyl-diene copolymer having a low glass transition temperature, and a method of producing a rubber composition using the method. The subject method produces an aromatic vinyl-diene copolymer having a content of repeating units derived from an aromatic vinyl in an amount of 18 mass % or greater, and among repeating units derived from a diene, a proportion of a vinyl structure of 8 mol % or less, a proportion of a 1,4-trans structure of 60 mol % or less, and a proportion of a 1,4-cis structure from 40 to 95 mol %, the method including copolymerizing a monomer containing an aromatic vinyl and a diene using an initiator prepared with an organolithium compound, an alkylaluminum, a metal alcoholate, and at least one polar compound selected from the group consisting of water and an alcohol.

## Claims

### Claim 1

A method of producing an aromatic vinyl-diene copolymer, the aromatic vinyl-diene copolymer being a copolymer of an aromatic vinyl and a diene, and
the aromatic vinyl-diene copolymer having a content of repeating units derived from an aromatic vinyl in an amount of 18 mass % or greater, and among repeating units derived from a diene, a proportion of a vinyl structure of 8 mol % or less, a proportion of a 1,4-trans structure of 60 mol % or less, and a proportion of a 1,4-cis structure from 40 to 95 mol %,
the method of producing the aromatic vinyl-diene copolymer comprising copolymerizing a monomer containing an aromatic vinyl and a diene using an initiator, the initiator being prepared with an organolithium compound, an alkylaluminum, a metal alcoholate, and at least one polar compound comprising water.

### Claim 2

A method of producing an aromatic vinyl-diene copolymer, the aromatic vinyl-diene copolymer being a copolymer of an aromatic vinyl and a diene,
the aromatic vinyl-diene copolymer having a content of repeating units derived from an aromatic vinyl in an amount of 18 mass % or greater, among repeating units derived from a diene, a proportion of a vinyl structure of 8 mol % or less, a proportion of a 1,4-trans structure of 60 mol % or less, and a proportion of a 1,4-cis structure from 40 to 95 mol %, and
the aromatic vinyl-diene copolymer having a terminal that is modified with at least one electrophile selected from the group consisting of titanium halide, tin halide, cyclic silazane, alkoxysilane, epoxide, amine, ketone, and a compound represented by Formula (N) below,
the method of producing the aromatic vinyl-diene copolymer comprising:
copolymerizing a monomer containing an aromatic vinyl and a diene using an initiator, the initiator being prepared with an organolithium compound, an alkylaluminum, a metal alcoholate, and at least one polar compound comprising water; and
then terminating the polymerization using the electrophile:
where in Formula (N), R1 represents a hydrogen atom or an alkyl group, and R2 represents an alkylene group.

### Claim 3 (depends on 1)

The method of producing an aromatic vinyl-diene copolymer according to claim 1, wherein a proportion of an amount of the polar compound with respect to an amount of the organolithium compound in terms of molar ratio is from 1/15 to 1/1 .

### Claim 4 (depends on 1)

A method of producing a rubber composition comprising:
producing an aromatic vinyl-diene copolymer by using the method of producing an aromatic vinyl-diene copolymer according to claim 1, and
mixing the aromatic vinyl-diene copolymer as obtained with a filler, and obtaining a rubber composition.

### Claim 5 (depends on 2)

The method of producing an aromatic vinyl-diene copolymer according to claim 2, wherein a proportion of an amount of the polar compound with respect to an amount of the organolithium compound in terms of molar ratio is from 1/15 to 1/1 .

### Claim 6 (depends on 2)

A method of producing a rubber composition comprising:
producing an aromatic vinyl-diene copolymer by using the method of producing an aromatic vinyl-diene copolymer according to claim 2, and
mixing the aromatic vinyl-diene copolymer as obtained with a filler, and obtaining a rubber composition.

### Claim 7 (depends on 3)

A method of producing a rubber composition comprising:
producing an aromatic vinyl-diene copolymer by using the method of producing an aromatic vinyl-diene copolymer according to claim 3, and
mixing the aromatic vinyl-diene copolymer as obtained with a filler, and obtaining a rubber composition.

### Claim 8 (depends on 5)

A method of producing a rubber composition comprising:
producing an aromatic vinyl-diene copolymer by using the method of producing an aromatic vinyl-diene copolymer according to claim 5, and
mixing the aromatic vinyl-diene copolymer as obtained with a filler, and obtaining a rubber composition.
