Bone replacement implants with mechanically biocompatible cellular material
AssigneeThe Royal Institution for the Advancement of Learning/Mcgill University
InventorsDamiano Pasini, Sajad Arabnejad Khanoki, Michael Tanzer
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Abstract
A methodology integrating multiscale analysis and design optimization to design a novel bone replacement implant made of a functionally graded cellular material that meets fatigue requirements imposed by cyclic loadings. The pore microarchitecture, described by interconnectivity, porosity, pore size as well as pore topology, is optimally designed for tissue regeneration and mechanical strength. A bone implant with a graded cellular microstructure is also provided.
Claims16
A bone implant adapted to be received within a host bone, the bone implant comprising:
- a lattice microstructure having a plurality of interconnected unit cells, the lattice microstructure having a non-homogeneous distribution of material therewithin, and each of said unit cells having a cell topology, and a pore geometry defined by pore size, pore shape and wall thickness;
- wherein said non-homogeneous distribution of material includes a non-homogeneous distribution of said cell topology within the lattice microstructure and a non-homogeneous distribution of said pore geometry within the lattice microstructure, a portion of the lattice microstructure having properties graded based on loading conditions at a bone-implant interface defined between the portion of the lattice microstructure and a portion of the host bone;
- and
- wherein the properties that are graded include the pore size of the unit cells, a porosity of the lattice microstructure and the wall thickness of the unit cells, the pore size of the unit cells at the bone-implant interface being in the range between 50 micron and 800 micron, the porosity of the lattice microstructure being greater than 40%, and the wall thickness of the unit cells being in the range from 70 micron to 100 micron, and wherein the lattice microstructure has a predetermined density pattern in the bone implant that is configured to minimize bone loss and interface failure.
Dependencies are inferred from the claim text.