# US 12,109,090 B2 · Palatal expanders for controlling crown tipping

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- Number: US 12,109,090 B2
- Document ID: US12109090B2
- Status: Granted
- Kind: B2
- Application number: 18/158,451
- Filed: 2023-01-23
- Published: 2023-05-25
- Granted: 2024-10-08
- Earliest claimed: 2016-12-02
- Assignees: Align Technology, Inc.
- Applicants: Align Technology, Inc.
- Inventors: Fuming Wu; Ryan Kimura; Jeremy Riley; Yaser Shanjani; Norman Su; Jun Sato; Bastien Pesenti; John Y. Morton; Jihua Cheng
- Web page: https://patentgrep.com/patent/US12109090B2

## CPC

- A61C 7/10: Devices having means to apply outwardly directed force, e.g. expanders
- A61C 7/002: {Orthodontic computer assisted systems}
- A61C 9/004: {Means or methods for taking digitized impressions}
- A61C 13/0004: {Computer-assisted sizing or machining of dental prostheses}
- G16H 40/63: for local operation
- G16H 40/67: for remote operation
- G16H 50/50: for simulation or modelling of medical disorders
- G06T 17/00: Three-dimensional [3D] modelling for computer graphics
- A61C: DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE (non-driven toothbrushes A46B; {tongue scrapers A61B17/24;} preparations for dentistry A61K6/00; preparations for cleaning the teeth or mouth A61K8/00, A61Q11/00)
- G16H: HEALTHCARE INFORMATICS, i.e. INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR THE HANDLING OR PROCESSING OF MEDICAL OR HEALTHCARE DATA
- G06T: IMAGE DATA PROCESSING OR GENERATION, IN GENERAL

## Abstract

Series of apparatuses for expanding a patient's palate (“palatal expanders”), including rapid palatal expanders, wherein a left tooth engagement region and a right tooth engagement region are configured to add anti-tipping torque to at least one tooth. Left and right tooth engagement regions may include lingual surfaces with at least one lingual protrusion. Left and right tooth engagement regions may have buccally rotated cavities.

## Claims

### Claim 1

A series of palatal expanders having a sequence and configured to be sequentially worn by a patient to expand the patient's palate in the sequence while controlling crown tipping, the series of palatal expanders comprising:
for one or more palatal expanders in the series:
a left tooth engagement region configured to be removably worn over the patient's teeth in a left maxillary portion of the patient's upper jaw,
a right tooth engagement region configured to be removably worn over the patient's teeth in a right maxillary portion of the patient's upper jaw, and
a palatal region between the left tooth engagement region and the right tooth engagement region,
wherein the left tooth engagement region and the right tooth engagement region are configured to add anti-tipping torque to at least one tooth to control tipping of a crown of the at least one tooth during palatal expansion, wherein the left tooth engagement region and the right tooth engagement region are configured to add the anti-tipping torque by having lingual surfaces with at least one lingual protrusion shaped to engage corresponding lingual surfaces of a plurality of the patient's teeth, wherein the lingual surfaces of each of the left and right tooth engagement regions have a gingival portion and a coronal portion, the coronal portion being closer to crowns of the patient's teeth than the gingival portion when worn, and wherein the at least one lingual protrusion is on the gingival portion;
wherein, for each successive palatal expander in the series of palatal expanders after a first palatal expander in the sequence, the palatal region is progressively expanded relative to a mid-sagittal plane through the first palatal expander.

### Claim 2 (depends on 1)

The series of palatal expanders of claim 1, wherein the left tooth engagement region and the right tooth engagement region are configured to add anti-tipping torque to buccally rotate the root of the at least one tooth to control tipping of the crown of the at least one tooth during palatal expansion by including one or more attachment sites configured to engage one or more attachments on to the patient's teeth.

### Claim 3 (depends on 1)

The series of palatal expanders of claim 1, wherein, for the one or more palatal expanders, an average thickness of the palatal region is different than an average thickness of an occlusal region of the left and right tooth engagement regions, and an average thickness of a buccal region of the left and right tooth engagement regions is different than the average thickness of the occlusal region.

### Claim 4 (depends on 1)

The series of palatal expanders of claim 1 wherein, for the one or more palatal expanders, an average thickness of the palatal region is greater than an average thickness of an occlusal region of the left and right tooth engagement regions, and an average thickness of a buccal region of the left and right tooth engagement regions is less than the average thickness of the occlusal region.

### Claim 5 (depends on 1)

The series of palatal expanders of claim 1, wherein a tilt angle between the left tooth engagement region and the right tooth engagement region increases relative to subsequent palatal expanders in the sequence, so that palatal expanders configured to be worn earlier in the sequence have a lower tilt angle than palatal expanders configured to be worn later in the sequence, further wherein the tilt angle is an angle relative to a plane through a midpoint of the teeth of the patient's upper jaw in an initial position of the patient's teeth in the patient's upper jaw when the first palatal expander is worn by the patient.

### Claim 6 (depends on 1)

The series of palatal expanders of claim 1, wherein the one or more palatal expanders comprises a monolithic palatal expander.

### Claim 7 (depends on 1)

The series of palatal expanders of claim 1, wherein, for the one or more palatal expanders, the left tooth engagement region comprises a buccal extension region configured to extend at least partially over the patient's gingiva when the palatal expander is worn by the patient.

### Claim 8 (depends on 1)

The series of palatal expanders of claim 1, wherein the left maxillary portion and the right maxillary portion are rotated in the series of palatal expanders about an expansion axis in a mid-plane relative to the patient's face extending between the patient's nose and a back of the patient's upper jaw.

### Claim 9

A series of palatal expanders having a sequence and configured to be sequentially worn by a patient to expand the patient's palate in the sequence while controlling crown tipping, a first palatal expander in the series of palatal expanders comprising:
a left tooth engagement region configured to be removably worn over the patient's teeth in a left maxillary portion of the patient's upper jaw;
a right tooth engagement region configured to be removably worn over the patient's teeth in a right maxillary portion of the patient's upper jaw; and
a palatal region between the left tooth engagement region and the right tooth engagement region configured to expand the patient's palate,
wherein the left tooth engagement region and the right tooth engagement region are configured to add anti-tipping torque to at least one tooth to control tipping of a crown of the at least one tooth during palatal expansion,
wherein the left tooth engagement region and the right tooth engagement region are configured to add the anti-tipping torque by having buccally rotated cavities for receiving a coronal portion of the at least one tooth therewithin, wherein a coronal portion of the buccally rotated cavities is rotated buccally relative to a current tooth position of the at least one tooth wherein one or more spaces are created between one or more surfaces forming the buccally rotated cavities and the current tooth position of the at least one tooth when the palatal expander is worn by the patient, and
wherein, in the series of palatal expanders, the palatal region of the first palatal expander has a first distance between the left and right tooth engagement regions, and a second palatal expander has a second palatal region having a second distance between respective second left and right tooth engagement regions, the second palatal expander being later in the series and the second distance being larger than the first distance.

### Claim 10 (depends on 9)

The series of palatal expanders of claim 9, wherein in the first palatal expander one or more of the left tooth engagement region and the right tooth engagement region include one or more attachment sites configured to engage one or more attachments on the patient's teeth.

### Claim 11 (depends on 9)

The series of palatal expanders of claim 9, wherein in the first palatal expander the buccally rotated cavities comprise a lingual protrusion to engage lingual surfaces of the plurality of a patient's teeth.

### Claim 12 (depends on 11)

The series of palatal expanders of claim 11, wherein in the first palatal expander the lingual surfaces of the left and right tooth engagement regions have a gingival portion and a coronal portion, the coronal lower portion being closer to crowns of the patient's teeth than the gingival portion when worn, and wherein the protrusion is on the gingival portion.

### Claim 13 (depends on 9)

The series of palatal expanders of claim 9, wherein in the first palatal expander at least one of the left tooth engagement region and the right tooth engagement region further comprise one or more attachment sites configured to engage one or more attachments to rotate the tooth roots of the patient's teeth.

### Claim 14 (depends on 9)

The series of palatal expanders of claim 9, wherein in the first palatal expander an average thickness of the palatal region is different than an average thickness of an occlusal region of the left and right tooth engagement regions, and an average thickness of a buccal region of the left and right tooth engagement regions is different than the average thickness of the occlusal region.

### Claim 15 (depends on 9)

The series of palatal expanders of claim 9, wherein in the first palatal expander an average thickness of the palatal region is greater than an average thickness of an occlusal region of the left and right tooth engagement regions, and an average thickness of a buccal region of the left and right tooth engagement regions is less than the average thickness of the occlusal region.

### Claim 16 (depends on 9)

The series of palatal expanders of claim 9, wherein in the first palatal expander the palatal expander comprises a monolithic palatal expander.

### Claim 17 (depends on 9)

The series of palatal expanders of claim 9, wherein in the first palatal expander the palatal expander comprises a buccal extension region configured to extend at least partially over the patient's gingiva when the palatal expander is worn by the patient.

### Claim 18 (depends on 9)

The series of palatal expanders of claim 9, wherein in the first palatal expander the palatal region is configured to include a clearance from the patient's palate.
