Back to results
US 12,091,746 B2Granted
Methods of making a self-assembled slow-wave structures
AssigneesWisconsin Alumni Research Foundation, The Regents of the University of New Mexico
InventorsMax G. Lagally, Matthew McLean Dwyer, Francesca Cavallo, Daniel Warren van der Weide, Abhishek Bhat
Life of this patent
Estimating the term…
Abstract
Traveling-wave tube amplifiers for high-frequency signals, including terahertz signals, and methods for making a slow-wave structure for the traveling-wave tube amplifiers are provided. The slow-wave structures include helical conductors that are self-assembled via the release and relaxation of strained films from a sacrificial growth substrate.
Claims9
A method of making a slow-wave structure, the method comprising:
- forming a dielectric support membrane on a device substrate;
- forming a sacrificial film on a portion of a surface of the dielectric support membrane;
- forming a scaffold film comprising a strained dielectric material on a portion of a surface of the sacrificial film;
- forming a plurality of parallel, electrically conductive strips on the scaffold film, each of the electrically conductive strips having a leading end and a trailing end, wherein an edge of the scaffold film or the trailing ends of the electrically conductive strips are attached to the dielectric support membrane;
- selectively removing the sacrificial film underlying the scaffold film, wherein the scaffold film relaxes and rolls into a cylinder, bringing the electrically conducting strips into an end-to-end arrangement that forms a helix on an interior surface of the cylinder;
- electroplating a surface of the helix with an electrically conductive material;
- forming a first electrically conductive contact in electrical communication with a first end of the helix;
- and
- forming a second electrically conductive contact in electrical communication with a second end of the helix.
6 more elements
Dependencies are inferred from the claim text.