# US 12,078,460 B2 · Gas generator

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- Number: US 12,078,460 B2
- Document ID: US12078460B2
- Status: Granted
- Kind: B2
- Application number: 17/624,574
- Filed: 2020-01-30
- Published: 2022-08-25
- Granted: 2024-09-03
- Earliest claimed: 2019-07-12
- Assignees: Daicel Corporation
- Applicants: Daicel Corporation
- Inventors: Koji Yamamoto
- Web page: https://patentgrep.com/patent/US12078460B2

## CPC

- F42B 3/04: for producing gas under pressure {(generators of inflation fluid especially adapted for vehicle air bags B60R21/26)}
- B01J 7/00: Apparatus for generating gases (production of inert gas mixtures B01J19/14; for generating specific gases, see the relevant subclasses, e.g. C01B, C10J {; in "air bags" on vehicles B60R21/26; for starter gas F02C7/26; blasting cartridges for producing gas under pressure F42B3/04})
- B60R 21/2644: {using only solid reacting substances, e.g. pellets, powder}
- F42B 3/10: Initiators therefor (percussion fuzes F42C7/00; percussion caps F42C19/10; electric primers F42C19/12)
- F42C 19/0807: {characterised by the particular configuration of the transmission channels from the priming energy source to the charge to be ignited, e.g. multiple channels, nozzles, diaphragms or filters}
- B60R 21/264: using instantaneous generation of gas, e.g. pyrotechnic (B60R21/268 takes precedence)
- B60R 2021/26011: {using a filter through which the inflation gas passes}
- B60R 2021/26094: {characterised by fluid flow controlling valves}
- B60R 2021/2642: {comprising a plurality of combustion chambers or sub-chambers}
- B60R 2021/2648: {comprising a plurality of combustion chambers or sub-chambers}
- F42B: EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION (explosive compositions C06B; fuzes F42C; blasting F42D)
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B60R: VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- F42C: AMMUNITION FUZES (blasting cartridge initiators F42B3/10; chemical aspects C06C); ARMING OR SAFETY MEANS THEREFOR (filling fuzes F42B33/02; fitting or extracting primers in or from fuzes F42B33/04; containers for fuzes F42B39/30)

## Abstract

In a gas generator, a closing member includes: a first region exposed to a side of a second combustion chamber in a closed state, a second region in contact with a partition member from a side of the first combustion chamber in the closed state, and an engagement region that engages an engaged member fixed in a housing in the closed state; and the closing member is configured to have one or a plurality of communication holes be in a closed state by the closing member being supported at the partition member in the second region due to combustion pressure of a first gas generating agent and to have the closed state released by at least a part of the closing member, the closing member including a displacement portion that is formed continuously so as to be included at least a part of the first region, being displaced in a direction from the side of the second combustion chamber toward the side of the first combustion chamber by combustion pressure of a second gas generating agent acting on the first region.

## Claims

### Claim 1

A gas generator comprising:
a housing;
a first igniter;
a second igniter to be actuated independently of the first igniter;
a partition structure to define, in the housing, a first combustion chamber in which the first igniter and a first gas generating agent combusted by actuation of the first igniter are accommodated and a second combustion chamber in which the second igniter and a second gas generating agent combusted by actuation of the second igniter are accommodated; and
a gas discharge port, provided in the housing, to connect the first combustion chamber and outside of the housing,
wherein at least one communication hole provided in the partition structure connects the first combustion chamber and the second combustion chamber, and
a single closing structure is further provided to entirely cover the at least one communication hole from a side of the first combustion chamber to obtain a closed state in which the at least one communication hole is closed;
the closing structure includes,
a first surface exposed to a side of the second combustion chamber in the closed state,
a second surface in contact with the partition structure from the side of the first combustion chamber in the closed state, and
an engagement surface that is engaged with an engaged structure fixed in the housing in the closed state; and
wherein the closing structure is configured to:
have the at least one communication hole to be in the closed state by the closing structure being supported by the partition structure at the second surface due to combustion pressure of the first gas generating agent; and have the closed state released by at least a part of the closing structure,
the closing structure including a displacement portion that is formed continuously so as to include at least a part of the first surface, the closing structure being displaced in a direction from the side of the second combustion chamber toward the side of the first combustion chamber by combustion pressure of the second gas generating agent acting on the first surface.

### Claim 2 (depends on 1)

The gas generator according to claim 1, wherein a fragile part is formed in the first surface such that the closing structure deforms and the displacement portion displaces with respect to the engagement surface when the combustion pressure of the second gas generating agent acts on the first surface.

### Claim 3 (depends on 2)

The gas generator according to claim 2, wherein
an inner cylinder structure having a cylindrical shape is provided, the inner cylinder structure in which the first igniter is accommodated and in which a space inside the inner cylinder structure forms a part of the first combustion chamber being provided as the engaged structure;
a through-hole into which the inner cylinder structure is inserted is formed in the partition structure; and
the engagement surface is formed as an inner wall of an insertion hole that fits with the inner cylinder structure such that the inner cylinder structure is inserted and that the displacement portion moves along an axial direction of the inner cylinder structure due to the combustion pressure of the second gas generating agent acting on the first surface.

### Claim 4 (depends on 3)

The gas generator according to claim 3, wherein
a gap is formed between an outer circumferential surface of the inner cylinder structure and an inner wall of the through-hole, and
the at least one communication hole is formed as the gap.

### Claim 5 (depends on 4)

The gas generator according to claim 4, wherein a projecting structure that projects toward an inner side in a radial direction and comes into contact with the second surface in the closed state is formed on the inner wall of the through-hole.

### Claim 6 (depends on 3)

The gas generator according to claim 3, wherein
the through-hole and the inner cylinder structure are fitted; and
the at least one communication hole is formed at a position different from the through-hole in the partition structure.

### Claim 7 (depends on 1)

The gas generator according to claim 1, wherein
an inner cylinder structure having a cylindrical shape is provided, the inner cylinder in which the first igniter is accommodated and in which a space inside the inner cylinder structure forms a part of the first combustion chamber being provided as the engaged structure;
a through-hole into which the inner cylinder structure is inserted is formed in the partition structure; and
the engagement surface is formed as an inner wall of an insertion hole that fits with the inner cylinder structure such that the inner cylinder structure is inserted and that the closing structure moves along an axial direction of the inner cylinder structure due to the combustion pressure of the second gas generating agent acting on the first surface.

### Claim 8 (depends on 7)

The gas generator according to claim 7, wherein the inner cylinder structure includes a fitting portion that fits into the insertion hole in the closed state, and a small diameter portion that is formed continuously with the fitting portion in an axial direction of the inner cylinder structure on a side away from the second combustion chamber than the fitting portion, the small diameter portion having a smaller outer diameter than the fitting portion.

### Claim 9 (depends on 8)

The gas generator according to claim 8, wherein
a gap is formed between an outer circumferential surface of the inner cylinder structure and an inner wall of the through-hole, and
the at least one communication hole is formed as the gap.

### Claim 10 (depends on 9)

The gas generator according to claim 9, wherein a projecting structure that projects toward an inner side in a radial direction and comes into contact with the second surface in the closed state is formed on the inner wall of the through-hole.

### Claim 11 (depends on 8)

The gas generator according to claim 8, wherein
the through-hole and the inner cylinder structure are fitted; and
the at least one communication hole is formed at a position different from the through-hole in the partition structure.

### Claim 12 (depends on 7)

The gas generator according to claim 7, wherein
a gap is formed between an outer circumferential surface of the inner cylinder structure and an inner wall of the through-bole, and
the at least one communication hole is formed as the gap.

### Claim 13 (depends on 12)

The gas generator according to claim 12, wherein a projecting structure that projects toward an inner side in a radial direction and comes into contact with the second surface in the closed state is formed on the inner wall of the through-hole.

### Claim 14 (depends on 7)

The gas generator according to claim 7, wherein
the through-hole and the inner cylinder structure are fitted; and
the at least one communication hole is formed at a position different from the through-hole in the partition structure.

### Claim 15

A gas generator, comprising:
a housing provided with a gas discharge port;
a first combustion chamber provided within the housing and including therein a first igniter and a first gas generating agent;
a second combustion chamber provided within the housing and including therein a second igniter and a second gas generating agent;
a partition structure provided within the housing and defining the first combustion chamber and the second combustion chamber;
a communication hole provided in the partition structure and connecting the first combustion chamber and the second combustion chamber; and
a closure covering and closing the communication hole before actuation of the gas generator, and provided within the first combustion chamber so as to slide with respect to an engaged structure that is provided within the housing during the actuation of the gas generator, the closure opening the communication hole when the closure slides, the closure including,
a first surface opposing the communication hole and being exposed to the second combustion chamber before the actuation of the gas generator,
a second surface formed integrally with the first surface and being on the partition structure from a side of the first combustion chamber before the actuation of the gas generator, and
an engagement surface formed integrally with the first surface and the second surface, and being slidably engaged with the engaged structure,
wherein the closure slides when the first surface receives a combustion gas generated in the second combustion chamber to open the communication hole due to the second surface moving away from the partition structure.

### Claim 16 (depends on 15)

The gas generator according to claim 15, wherein the communication hole includes a plurality of projection structures projecting toward an inner side and arranged in a radial direction of the communication hole, and each of distal ends of the plurality of projection structures extends to an outer circumferential surface of the engaged structure.

### Claim 17

A gas generator, comprising:
a housing provided with a gas discharge port;
a first combustion chamber provided within the housing and including therein a first igniter and a first gas generating agent;
a second combustion chamber provided within the housing and including therein a second igniter and a second gas generating agent;
a partition structure provided within the housing and defining the first combustion chamber and the second combustion chamber;
a communication hole provided in the partition structure and connecting the first combustion chamber and the second combustion chamber; and
a closure provided within the first combustion chamber and engaged with an engaged structure that is provided within the housing, the closure covering and closing the communication hole before actuation of the gas generator and the closure including:
a first surface opposing the communication hole and being exposed to the second combustion chamber before the actuation of the gas generator,
a second surface formed integrally with the first surface and being on the partition structure from a side of the first combustion chamber before the actuation of the gas generator,
an engagement surface formed integrally with the first surface and the second surface, and being fixed to the engaged structure, and
at least one of a deformable portion or a weakened portion formed between the first surface and the engagement surface at which the first surface and the second surface are bent with respect to the engagement surface or the first surface and the second surface are further apart from the engagement surface, upon receipt of a combustion gas generated in the second combustion chamber to open the communication hole.

### Claim 18 (depends on 17)

The gas generator according to claim 17, wherein the first surface is provided between the engagement surface and the second surface, and the at least one of the deformable portion or the weakened portion is a groove formed between the first surface and the engagement surface.

### Claim 19 (depends on 17)

The gas generator according to claim 17, wherein the communication hole includes a plurality of projection structures projecting toward an inner side and arranged in a radial direction of the communication hole, and each of distal ends of the plurality of projection structures extends to an outer circumferential surface of the engaged structure.