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US 12,077,479 B2Granted
Recession resistant intermediate layer for CMC vane
AssigneeROLLS-ROYCE plc
InventorsDavid J. Thomas, Thomas Nixon, Michael Whittle, Jeffrey Crutchfield
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Abstract
A ceramic matrix composite (CMC) component is provided that includes: a CMC body in which an environmental protection layer is completely embedded within a CMC material of the CMC body, the environmental protection layer comprising a ceramic that has a higher impact and/or environmental resistance than the CMC material. Methods for manufacturing the CMC component are also provided.
Claims12
A method of manufacturing a ceramic matrix composite (CMC) component, the method comprising:
- providing at least a portion of a ceramic fiber preform comprising a lay-up of ceramic fiber plies;
- embedding an environmental protection layer precursor in at least the portion of the ceramic fiber preform;
- adding an isolation barrier layer to the environmental protection layer precursor;
- completing the ceramic fiber preform if only the portion of the ceramic fiber preform is provided when the environmental protection layer precursor is embedded;
- and
- forming, from the ceramic fiber preform in which the environmental protection layer precursor was embedded, a CMC body of the CMC component, wherein the CMC body comprises a CMC material completely surrounding an environmental protection layer formed from the environmental protection layer precursor,
- wherein the isolation barrier layer is added to the environmental protection layer precursor before forming the CMC body, and
- wherein adding the isolation barrier layer to the environmental protection layer comprises:
- positioning a sheet comprising ceramic particles in a binder or a preceramic polymer onto the environmental protection layer precursor;
- and drying and sintering the sheet together with the ceramic fiber preform.
7 more elements
Dependencies are inferred from the claim text.