Vehicular electrochromic mirror reflective elements

A plurality of vehicular electrochromic mirror reflective elements, the plurality of vehicular electrochromic mirror reflective elements comprising:

• a first vehicular electrochromic mirror reflective element;
• wherein the first vehicular electrochromic mirror reflective element comprises a first planar rear glass shaped substrate;
• wherein the first planar rear glass shaped substrate has a maximum length dimension and a maximum width dimension;
• wherein the first vehicular electrochromic mirror reflective element comprises a first planar front glass shaped substrate;
• wherein the first planar front glass shaped substrate has a maximum length dimension and a maximum width dimension;
• wherein the first planar front glass shaped substrate has a first surface and a second surface separated by a thickness dimension of the first planar front glass shaped substrate, and wherein a first transparent electrically conductive layer is disposed at the second surface of the first planar front glass shaped substrate;
• wherein the thickness dimension of the first planar front glass shaped substrate is less than 2 mm, and wherein the first planar front glass shaped substrate has a circumferential perimeter cut edge that spans the thickness dimension of the first planar front glass shaped substrate;
• wherein the first planar rear glass shaped substrate has a third surface and a fourth surface separated by a thickness dimension of the first planar rear glass shaped substrate, and wherein a first electrically conductive layer is disposed at the third surface of the first planar rear glass shaped substrate, and wherein the first electrically conductive layer comprises a first mirror reflector;
• wherein the thickness dimension of the first planar rear glass shaped substrate is less than 2 mm, and wherein the first planar rear glass shaped substrate has a circumferential perimeter cut edge that spans the thickness dimension of the first planar rear glass shaped substrate;
• wherein a first perimeter seal establishes a first interpane cavity between the third surface of the first planar rear glass shaped substrate and the second surface of the first planar front glass shaped substrate;
• an electrochromic medium disposed in the first interpane cavity;
• wherein the first planar front glass shaped substrate is cut out from a planar glass sheet having a first surface and a second surface separated by a thickness dimension of the planar glass sheet;
• wherein the first transparent electrically conductive layer is disposed at the second surface of the planar glass sheet;
• wherein the planar glass sheet has a length dimension that is at least twice the maximum length dimension of the first planar front glass shaped substrate;
• wherein the planar glass sheet has a width dimension that is at least twice the maximum width dimension of the first planar front glass shaped substrate;
• wherein the planar glass sheet comprises a first planar front glass substrate portion;
• wherein the first planar rear glass shaped substrate is joined with the first planar front glass substrate portion at the second surface of the planar glass sheet via the first perimeter seal, and wherein, with the first planar rear glass shaped substrate joined with the first planar front glass substrate portion of the planar glass sheet via the first perimeter seal, the planar glass sheet is shape cut at the first planar front glass substrate portion to form the first vehicular electrochromic mirror reflective element that comprises the first planar rear glass shaped substrate joined with the first planar front glass shaped substrate via the first perimeter seal;
• a first hiding layer disposed at the second surface of the first planar front glass shaped substrate, wherein the first hiding layer comprises an electrically conductive reflective hiding layer, and wherein the first hiding layer is present at the second surface of the planar glass sheet at where the first planar rear glass shaped substrate joins the first planar front glass substrate portion of the planar glass sheet via the first perimeter seal;
• wherein, with the first planar rear glass shaped substrate joined with the first planar front glass shaped substrate, the circumferential perimeter cut edge of the first planar front glass shaped substrate and the circumferential perimeter cut edge of the first planar rear glass shaped substrate are processed to provide a circumferential rounded perimeter edge of the first vehicular electrochromic mirror reflective element having a radius of curvature of at least 2.5 mm;
• a first back plate adhesively attached at the fourth surface of the first planar rear glass shaped substrate before the planar glass sheet is cut at the first planar front glass substrate portion to form the first planar front glass shaped substrate;
• a second vehicular electrochromic mirror reflective element;
• wherein the second vehicular electrochromic mirror reflective element comprises a second planar rear glass shaped substrate;
• wherein the second planar rear glass shaped substrate has a maximum length dimension and a maximum width dimension;
• wherein the second vehicular electrochromic mirror reflective element comprises a second planar front glass shaped substrate;
• wherein the second planar front glass shaped substrate has a maximum length dimension and a maximum width dimension;
• wherein the second planar front glass shaped substrate has a second surface and a second surface separated by a thickness dimension of the second planar front glass shaped substrate, and wherein a second transparent electrically conductive layer is disposed at the second surface of the second planar front glass shaped substrate;
• wherein the thickness dimension of the second planar front glass shaped substrate is less than 2 mm, and wherein the second planar front glass shaped substrate has a circumferential perimeter cut edge that spans the thickness dimension of the second planar front glass shaped substrate;
• wherein the second planar rear glass shaped substrate has a third surface and a fourth surface separated by a thickness dimension of the second planar rear glass shaped substrate, and wherein a second electrically conductive layer is disposed at the third surface of the second planar rear glass shaped substrate, and wherein the second electrically conductive layer comprises a second mirror reflector;
• wherein the thickness dimension of the second planar rear glass shaped substrate is less than 2 mm, and wherein the second planar rear glass shaped substrate has a circumferential perimeter cut edge that spans the thickness dimension of the second planar rear glass shaped substrate;
• wherein a second perimeter seal establishes a second interpane cavity between the third surface of the second planar rear glass shaped substrate and the second surface of the second planar front glass shaped substrate;
• an electrochromic medium disposed in the second interpane cavity;
• wherein the second planar front glass shaped substrate is cut out from the planar glass sheet having the second surface and the second surface separated by the thickness dimension of the planar glass sheet;
• wherein the second transparent electrically conductive layer is disposed at the second surface of the planar glass sheet;
• wherein the planar glass sheet has a length dimension that is at least twice the maximum length dimension of the second planar front glass shaped substrate;
• wherein the planar glass sheet has a width dimension that is at least twice the maximum width dimension of the second planar front glass shaped substrate;
• wherein the planar glass sheet comprises a second planar front glass substrate portion;
• wherein the second planar rear glass shaped substrate is joined with the second planar front glass substrate portion at the second surface of the planar glass sheet via the second perimeter seal, and wherein, with the second planar rear glass shaped substrate joined with the second planar front glass substrate portion of the planar glass sheet via the second perimeter seal, the planar glass sheet is shape cut at the second planar front glass substrate portion to form the second vehicular electrochromic mirror reflective element that comprises the second planar rear glass shaped substrate joined with the second planar front glass shaped substrate via the second perimeter seal;
• a second hiding layer disposed at the second surface of the second planar front glass shaped substrate, wherein the second hiding layer comprises an electrically conductive reflective hiding layer, and wherein the second hiding layer is present at the second surface of the planar glass sheet at where the second planar rear glass shaped substrate joins the second planar front glass substrate portion of the planar glass sheet via the second perimeter seal;
• wherein, with the second planar rear glass shaped substrate joined with the second planar front glass shaped substrate, the circumferential perimeter cut edge of the second planar front glass shaped substrate and the circumferential perimeter cut edge of the second planar rear glass shaped substrate are processed to provide a circumferential rounded perimeter edge of the second vehicular electrochromic mirror reflective element having a radius of curvature of at least 2.5 mm;
• a second back plate adhesively attached at the fourth surface of the second planar rear glass shaped substrate before the planar glass sheet is cut at the second planar front glass substrate portion to form the second planar front glass shaped substrate;
• wherein the thickness dimension of the first planar front glass shaped substrate is the same as the thickness dimension of the second planar front glass shaped substrate, and wherein the thickness dimension of the first planar front glass shaped substrate is the same as the thickness dimension of the planar glass sheet;
• and
• wherein the first transparent electrically conductive layer disposed at the second surface of the first planar front glass shaped substrate is the same as the second transparent electrically conductive layer disposed at the second surface of the second planar front glass shaped substrate.

A plurality of vehicular electrochromic mirror reflective elements, the plurality of vehicular electrochromic mirror reflective elements comprising:

• a first vehicular electrochromic mirror reflective element;
• wherein the first vehicular electrochromic mirror reflective element comprises a first planar rear glass shaped substrate;
• wherein the first planar rear glass shaped substrate has a maximum length dimension and a maximum width dimension;
• wherein the first vehicular electrochromic mirror reflective element comprises a first planar front glass shaped substrate;
• wherein the first planar front glass shaped substrate has a maximum length dimension and a maximum width dimension;
• wherein the first planar front glass shaped substrate has a first surface and a second surface separated by a thickness dimension of the first planar front glass shaped substrate, and wherein a first transparent electrically conductive layer is disposed at the second surface of the first planar front glass shaped substrate;
• wherein the thickness dimension of the first planar front glass shaped substrate is less than 2 mm, and wherein the first planar front glass shaped substrate has a circumferential perimeter cut edge that spans the thickness dimension of the first planar front glass shaped substrate;
• wherein the first planar rear glass shaped substrate has a third surface and a fourth surface separated by a thickness dimension of the first planar rear glass shaped substrate, and wherein a first electrically conductive layer is disposed at the third surface of the first planar rear glass shaped substrate, and wherein the first electrically conductive layer comprises a first mirror reflector;
• wherein the thickness dimension of the first planar rear glass shaped substrate is less than 2 mm, and wherein the first planar rear glass shaped substrate has a circumferential perimeter cut edge that spans the thickness dimension of the first planar rear glass shaped substrate;
• wherein a first perimeter seal establishes a first interpane cavity between the third surface of the first planar rear glass shaped substrate and the second surface of the first planar front glass shaped substrate;
• an electrochromic medium disposed in the first interpane cavity;
• wherein the first planar front glass shaped substrate is cut out from a planar glass sheet having a first surface and a second surface separated by a thickness dimension of the planar glass sheet;
• wherein the first transparent electrically conductive layer is disposed at the second surface of the planar glass sheet;
• wherein the planar glass sheet has a length dimension that is at least twice the maximum length dimension of the first planar front glass shaped substrate;
• wherein the planar glass sheet has a width dimension that is at least twice the maximum width dimension of the first planar front glass shaped substrate;
• wherein the planar glass sheet comprises a first planar front glass substrate portion;
• wherein the first planar rear glass shaped substrate is joined with the first planar front glass substrate portion at the second surface of the planar glass sheet via the first perimeter seal, and wherein, with the first planar rear glass shaped substrate joined with the first planar front glass substrate portion of the planar glass sheet via the first perimeter seal, the planar glass sheet is shape cut at the first planar front glass substrate portion to form the first vehicular electrochromic mirror reflective element that comprises the first planar rear glass shaped substrate joined with the first planar front glass shaped substrate via the first perimeter seal;
• a first hiding layer disposed at the second surface of the first planar front glass shaped substrate, wherein the first hiding layer comprises an electrically conductive reflective hiding layer, and wherein the first hiding layer is present at the second surface of the planar glass sheet at where the first planar rear glass shaped substrate joins the first planar front glass substrate portion of the planar glass sheet via the first perimeter seal;
• wherein, with the first planar rear glass shaped substrate joined with the first planar front glass shaped substrate, the circumferential perimeter cut edge of the first planar front glass shaped substrate and the circumferential perimeter cut edge of the first planar rear glass shaped substrate are processed to provide a circumferential rounded perimeter edge of the first vehicular electrochromic mirror reflective element having a radius of curvature of at least 2.5 mm;
• a first back plate attached at the fourth surface of the first planar rear glass shaped substrate before the planar glass sheet is cut at the first planar front glass substrate portion to form the first planar front glass shaped substrate;
• a second vehicular electrochromic mirror reflective element;
• wherein the second vehicular electrochromic mirror reflective element comprises a second planar rear glass shaped substrate;
• wherein the second planar rear glass shaped substrate has a maximum length dimension and a maximum width dimension;
• wherein the second vehicular electrochromic mirror reflective element comprises a second planar front glass shaped substrate;
• wherein the second planar front glass shaped substrate has a maximum length dimension and a maximum width dimension;
• wherein the second planar front glass shaped substrate has a second surface and a second surface separated by a thickness dimension of the second planar front glass shaped substrate, and wherein a second transparent electrically conductive layer is disposed at the second surface of the second planar front glass shaped substrate;
• wherein the thickness dimension of the second planar front glass shaped substrate is less than 2 mm, and wherein the second planar front glass shaped substrate has a circumferential perimeter cut edge that spans the thickness dimension of the second planar front glass shaped substrate;
• wherein the second planar rear glass shaped substrate has a third surface and a fourth surface separated by a thickness dimension of the second planar rear glass shaped substrate, and wherein a second electrically conductive layer is disposed at the third surface of the second planar rear glass shaped substrate, and wherein the second electrically conductive layer comprises a second mirror reflector;
• wherein the thickness dimension of the second planar rear glass shaped substrate is less than 2 mm, and wherein the second planar rear glass shaped substrate has a circumferential perimeter cut edge that spans the thickness dimension of the second planar rear glass shaped substrate;
• wherein a second perimeter seal establishes a second interpane cavity between the third surface of the second planar rear glass shaped substrate and the second surface of the second planar front glass shaped substrate;
• an electrochromic medium disposed in the second interpane cavity;
• wherein the second planar front glass shaped substrate is cut out from the planar glass sheet having the second surface and the second surface separated by the thickness dimension of the planar glass sheet;
• wherein the second transparent electrically conductive layer is disposed at the second surface of the planar glass sheet;
• wherein the planar glass sheet has a length dimension that is at least twice the maximum length dimension of the second planar front glass shaped substrate;
• wherein the planar glass sheet has a width dimension that is at least twice the maximum width dimension of the second planar front glass shaped substrate;
• wherein the planar glass sheet comprises a second planar front glass substrate portion;
• wherein the second planar rear glass shaped substrate is joined with the second planar front glass substrate portion at the second surface of the planar glass sheet via the second perimeter seal, and wherein, with the second planar rear glass shaped substrate joined with the second planar front glass substrate portion of the planar glass sheet via the second perimeter seal, the planar glass sheet is shape cut at the second planar front glass substrate portion to form the second vehicular electrochromic mirror reflective element that comprises the second planar rear glass shaped substrate joined with the second planar front glass shaped substrate via the second perimeter seal;
• a second hiding layer disposed at the second surface of the second planar front glass shaped substrate, wherein the second hiding layer comprises an electrically conductive reflective hiding layer, and wherein the second hiding layer is present at the second surface of the planar glass sheet at where the second planar rear glass shaped substrate joins the second planar front glass substrate portion of the planar glass sheet via the second perimeter seal;
• wherein, with the second planar rear glass shaped substrate joined with the second planar front glass shaped substrate, the circumferential perimeter cut edge of the second planar front glass shaped substrate and the circumferential perimeter cut edge of the second planar rear glass shaped substrate are processed to provide a circumferential rounded perimeter edge of the second vehicular electrochromic mirror reflective element having a radius of curvature of at least 2.5 mm;
• a second back plate attached at the fourth surface of the second planar rear glass shaped substrate;
• wherein the thickness dimension of the first planar front glass shaped substrate is the same as the thickness dimension of the second planar front glass shaped substrate, and wherein the thickness dimension of the first planar front glass shaped substrate is the same as the thickness dimension of the planar glass sheet;
• and
• wherein the first transparent electrically conductive layer disposed at the second surface of the first planar front glass shaped substrate is the same as the second transparent electrically conductive layer disposed at the second surface of the second planar front glass shaped substrate.