Surface products with multiple veneer segments
AssigneeShaw Industries Group, Inc.
InventorsJason Shaw, Patrick Pusateri
Life of this patent
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Abstract
A surfacing product (e.g., flooring element) can be elongate along a longitudinal axis. The surfacing product can have a core having a first surface and an opposed second surface that are spaced along a thickness axis. A veneer can be coupled to the first surface of the core. The veneer can have a first veneer segment that is elongate along the longitudinal axis, a second veneer segment that is elongate along the longitudinal axis, and an insert segment positioned between the first veneer segment and the second veneer segment along the longitudinal axis.
Claims33
A surfacing product having a longitudinal axis, a transverse axis that is perpendicular to the longitudinal axis, and a thickness axis that is perpendicular to each of the longitudinal axis and the transverse axis, the surfacing product comprising:
- a core having a first surface and an opposed second surface that are spaced along the thickness axis;
- and
- a veneer coupled to the first surface of the core, wherein the veneer comprises:
- a first veneer segment that is elongate along the longitudinal axis;
- a second veneer segment that is elongate along the longitudinal axis;
- and
- an insert segment, wherein along the longitudinal axis, the insert segment is positioned between the first veneer segment and the second veneer segment,
- wherein each of the first veneer segment, second veneer segment, and insert segment have a respective grain, each respective grain extending along a respective grain axis, and
- wherein the axis of the grain of the first veneer segment is perpendicular or generally perpendicular to the axis of the grain of the insert segment,
- wherein the insert segment has a first dimension along the transverse axis and a second dimension along the longitudinal axis, wherein the first dimension of the insert segment is greater than the second dimension of the insert segment.
A method of making a surfacing product, the method comprising:
- coupling a first veneer segment, a second veneer segment, and a third veneer segment to a core with a binder to form the surfacing product, wherein said coupling comprises:
- depositing the binder on the core;
- and
- positioning the first veneer segment, the second veneer segment, and the third veneer segment on the core,
- wherein the surfacing product has a longitudinal axis, a transverse axis that is perpendicular to the longitudinal axis, and a thickness axis that is perpendicular to each of the longitudinal axis and the transverse axis,
- wherein the core of the surfacing product has a first surface and an opposed second surface that are spaced along the thickness axis,
- wherein the first, second, and third veneer segments are coupled to the first surface of the core, wherein the first and second veneer segments are elongate along the longitudinal axis;
- and
- wherein along the longitudinal axis, the third veneer segment is positioned between the first veneer segment and the second veneer segment,
- wherein the third veneer segment has a first dimension along the transverse axis and a second dimension along the longitudinal axis, wherein the first dimension of the third veneer segment is greater than the second dimension of the third veneer segment.
A kit comprising:
- a plurality of surfacing products, wherein the plurality of surfacing products are configured to be selectively coupled together to define a surface covering, wherein each surfacing product of the plurality of surfacing products has a longitudinal axis, a transverse axis that is perpendicular to the longitudinal axis, and a thickness axis that is perpendicular to each of the longitudinal axis and the transverse axis, each surfacing product comprising:
- a core having a first surface and an opposed second surface that are spaced along the thickness axis;
- and
- a veneer coupled to the first surface of the core, wherein the veneer comprises:
- a first veneer segment that is elongate along the longitudinal axis;
- a second veneer segment that is elongate along the longitudinal axis;
- and
- a third veneer segment, wherein along the longitudinal axis, the third veneer segment is positioned between the first veneer segment and the second veneer segment,
- wherein the third veneer segment has a first dimension along the transverse axis and a second dimension along the longitudinal axis, wherein the first dimension of the third veneer segment is greater than the second dimension of the third veneer segment,
- wherein the plurality of surfacing products comprise:
- a first surface covering product having a length;
- and
- two surface covering products having respective lengths, wherein a sum of the lengths of the two surface covering products is about equal to the length of the first surface covering product.
A surfacing product having a longitudinal axis, a transverse axis that is perpendicular to the longitudinal axis, and a thickness axis that is perpendicular to each of the longitudinal axis and the transverse axis, the surfacing product comprising:
- a core having a first surface and an opposed second surface that are spaced along the thickness axis;
- and
- a veneer coupled to the first surface of the core, wherein the veneer comprises:
- a first veneer segment that is elongate along the longitudinal axis;
- and
- a second veneer segment that is elongate along the longitudinal axis;
- and
- an insert segment, wherein along the longitudinal axis, the insert segment is positioned between the first veneer segment and the second veneer segment, wherein the first veneer segment and the second veneer segment each comprise a first material, wherein the insert segment comprises a second material that is different from the first material.
A surfacing product having a longitudinal axis, a transverse axis that is perpendicular to the longitudinal axis, and a thickness axis that is perpendicular to each of the longitudinal axis and the transverse axis, the surfacing product comprising:
- a core having a first surface and an opposed second surface that are spaced along the thickness axis;
- and
- a veneer coupled to the first surface of the core, wherein the veneer comprises:
- a first veneer segment that is elongate along the longitudinal axis;
- and
- a second veneer segment that is elongate along the longitudinal axis;
- and
- an insert segment, wherein along the longitudinal axis, the insert segment is positioned between the first veneer segment and the second veneer segment, wherein each of the first veneer segment, the second veneer segment, and the insert segment comprise a different material.
Dependencies are inferred from the claim text.