Fiber-reinforced composite material and sandwich structure
AssigneeToray Industries, Inc.
InventorsNaokichi Imai, Kotaro Shinohara, Masato Honma
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Abstract
An object of the present invention is to obtain a fiber-reinforced composite material achieving both lightweight properties and mechanical properties at a high level. The present invention provides a fiber-reinforced composite material including a resin (A) and a reinforcing fiber (B), and having: a porous structure portion having micropores with an average pore diameter of 500 μm or less as measured by a mercury intrusion method; and a coarse cavity portion defined by the porous structure portion and having a maximum length of more than 500 μm as a cross-sectional opening portion.
Claims16
A fiber-reinforced composite material comprising:
- a resin (A);
- and reinforcing fibers (B), and including:
- a porous structure portion having micropores with an average pore diameter of 500 μm or less as measured by a mercury intrusion method;
- and a tunnel-shaped coarse cavity portion defined by the porous structure portion and having a maximum length of more than 500 μm as a cross-sectional opening portion, wherein the tunnel-shaped coarse cavity portion extends in an in-plane direction of the fiber reinforced composite material, wherein the in-plane direction is orthogonal to a thickness direction of the fiber reinforced composite material, wherein the reinforcing fibers (B) are discontinuous fibers having a number average fiber length of 1 mm or more and 50 mm or less, wherein the reinforcing fibers (B) are randomly dispersed in the porous structure portion, wherein the fiber-reinforced composite material is molded by using a folded prepreg of resin-impregnated sheet-shaped reinforcing fiber, wherein the tunnel-shaped coarse cavity portion extends in an in-plane direction of the folded prepreg, and wherein the fiber-reinforced composite material comprises a plurality of tunnel-shaped coarse cavity portions extending in an in-plane direction, wherein the opening portions of the tunnel-shaped coarse cavity portions are aligned in the in-plane direction in a cross section orthogonal to an extending direction of the tunnel-shaped coarse cavity portions.
Dependencies are inferred from the claim text.