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US 12,024,621 B2Granted
Foam bead and sintered foam structure
AssigneeDow Global Technologies LLC
InventorsHaiyang Yu, Jinliang Yan, Yunfeng Yang, Jozef J. I. Van Dun
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Abstract
A foam bead is formed from a composition comprising an ionomer comprising, in polymerized form, ethylene, an unsaturated acid comonomer and, optionally, an acrylate comonomer, wherein the unsaturated acid comonomer is at least partially neutralized with a neutralizing agent. A sintered foam structure is formed from foam beads that are formed from above composition.
Claims7
A sintered foam structure formed from foam beads that are formed from a composition comprising:
- an ionomer comprising, in polymerized form, ethylene, an unsaturated acid comonomer,
- and, optionally, an acrylate comonomer,
- wherein the unsaturated acid comonomer is completely or partially neutralized with a neutralizing agent,
- wherein the ionomer has a melting point from 55° C. to 70° C.,
- wherein the sintered foam structure has:
- i) an Asker C hardness from 45 to 55;
- ii) a foam density from 0.130 g/cc to 0.280 g/cc;
- iii) a falling ball rebound from 55% to 65%;
- iv) an average stress at break from 0.55 MPa to 1.00 MPa;
- and
- v) a Type C Tear from 5.0 N/mm to 15 N/mm.
8 more elements
Dependencies are inferred from the claim text.