Iron-loaded small pore aluminosilicate zeolites and method of making metal loaded small pore aluminosilicate zeolites
AssigneesJohnson Matthey Public Limited Company, Johnson Matthey Catalysts (Germany) GMBH
InventorsJuergen Bauer, John Leonello Casci, Ralf Dotzel, Joerg Muench, Ralitsa Purova, Wilhelm Schwieger, Ameen Shahid, Selvam Thangaraj, Tobias Weissenberger
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Abstract
The present invention further provides a method of making an metal-loaded aluminosilicate zeolite having a maximum pore opening defined by eight tetrahedral atoms from pre-existing aluminosilicate zeolite crystallites, wherein the metal is present in a range of from 0.5 to 5.0 wt. % based on the total weight of the metal-loaded aluminosilicate zeolite.
Claims15
A method of making a metal-loaded aluminosilicate zeolite having a maximum pore opening defined by eight tetrahedral atoms, wherein the metal is present in a range of from about 0.5 to about 5.0 wt. % based on the total weight of the metal-loaded aluminosilicate zeolite, by treatment of pre-formed crystallites of an aluminosilicate zeolite, which method comprises the steps of:
- (i) introducing mesoporosity into the pre-formed aluminosilicate zeolite crystallites by application of an aqueous alkali treatment to dissolve silica or application of an aqueous acidic treatment to dissolve alumina in the aluminosilicate zeolite crystallites;
- (ii) introducing the metal into the product of step (i) by wet impregnation or wet ion-exchange by contacting the product of step (i) with a mixture of a metal reagent and a structure directing agent for the metal-loaded aluminosilicate zeolite;
- and
- (iii) performing hydrothermal crystallisation on the product of step (ii).
Dependencies are inferred from the claim text.