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US 12,017,987 B2Granted
Process for eliminating interfering by-products in the direct oxidative esterification of methacrolein
AssigneeRohm Co., Ltd.
InventorSteffen Krill
Life of this patent
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Abstract
A process can be used for preparing methyl methacrylate (MMA), by direct oxidative esterification of methacrolein. The MMA and polymers produced therefrom feature a very low yellowness index. A workup of the reactor output from the oxidative esterification of methacrolein allows for particularly discolouring by-products to be removed or degraded without significant MMA losses.
Claims19
A process for preparing alkyl methacrylates, comprising:
- a) preparing methacrolein in a reactor I,
- b) oxidatively esterifying the methacrolein in the presence of an alcohol, oxygen, and a heterogeneous noble metal-containing catalyst in at least one reactor II,
- c) distilling a reactor output from the at least one reactor II in a distillation column I for separation of the methacrolein and portions of the methanol,
- d) optionally, pretreating a bottom output from c), comprising
- i) adding an acid to change a pH of the bottom output,
- ii) adding water to obtain a biphasic mixture, and
- iii) reactively treating at least a portion of the biphasic mixture from ii), and
- e) extracting the bottom output from distillation column I from c) or an organic phase of the bottom output from distillation column I from d), in an extraction I,
- wherein an amount of the methacrolein in the organic phase from extraction I is greater than that in the bottom output from distillation column I, and
- wherein there is produced an alkyl methacrylate composition comprising methacrolein dimethyl acetal (DMIB), and which has a DMIB content of less than 90 ppm.
7 more elements
Dependencies are inferred from the claim text.