Composite structures with embedded electrical grids
AssigneeWabash National, L.P.
InventorAndrzej Wylezinski
Life of this patent
Estimating the term…
Abstract
A composite structure of a cargo body and a method of making the same are disclosed. The composite structure includes at least one electrical grid embedded within fiber-reinforced polymer (FRP) layers. The embedded electrical grid includes a plurality of conductive fibers and a plurality of insulating fibers integrated into a polymer matrix of the FRP layers. The embedded electrical grid may be used for power distribution, structural strengthening and stiffness, and/or puncture detection.
Claims11
A laminated composite structure of a cargo body, the composite structure comprising:
- a core layer;
- an outer fiber-reinforced polymer layer coupled to the core layer;
- an inner fiber-reinforced polymer layer coupled to the core layer;
- and
- at least one electrical grid embedded within one or more of the outer and inner fiber-reinforced polymer layers, wherein the at least one electrical grid includes:
- a first plurality of conductive fibers;
- a second plurality of conductive fibers perpendicular to the first plurality of conductive fibers;
- wherein the at least one electrical grid is embedded within one of the outer and inner fiber-reinforced polymer layers on one side of the core layer, the electrical grid further including a plurality of intermediate insulating fibers sandwiched between the first plurality of conductive fibers and the second plurality of conductive fibers;
- wherein the composite structure is a sidewall of a refrigerated trailer, and further comprising a sensor coupled to at least two of a first plurality of subsets of the first plurality of conductive fibers or at least two of a second plurality of subsets of the second plurality of conductive fibers, wherein the sensor is at least one of a temperature sensor, a moisture sensor, a GPS sensor, a load sensor, and an accelerometer, the sensor configured to communicate a signal indicative of a state of the refrigerated trailer.
A laminated composite structure of a cargo body, the composite structure comprising:
- a core layer;
- an outer fiber-reinforced polymer layer coupled to the core layer;
- an inner fiber-reinforced polymer layer coupled to the core layer;
- and
- at least one electrical grid embedded within one or more of the outer and inner fiber-reinforced polymer layers, wherein the at least one electrical grid includes:
- a first plurality of conductive fibers;
- a second plurality of conductive fibers perpendicular to the first plurality of conductive fibers;
- wherein the at least one electrical grid is embedded within one of the outer and inner fiber-reinforced polymer layers on one side of the core layer, the electrical grid further including a plurality of intermediate insulating fibers extending between at least one of adjacent fibers of the first plurality of conductive fibers and adjacent fibers of the second plurality of conductive fibers.
Dependencies are inferred from the claim text.