Back to results
US 12,017,402 B2Granted
Method for forming anti-glare hard coat layer
AssigneeNippon Paint Automotive Coatings Co., Ltd.
InventorsTakeki Hosokawa, Yusuke Nakata, Kazuhito Kobayashi
Life of this patent
Estimating the term…
Abstract
An object of the present invention is to provide a method for forming an antiglare hard coat layer having a concavo-convex shape that exhibits a good antiglare property and being superior in scratch resistance.
Claims12
A method for forming an antiglare hard coat layer having a concavo-convex shape on a surface, on at least one surface of a transparent support substrate, comprising:
- a mold substrate production step of producing a mold substrate having a concavo-convex shape on a surface thereof;
- an application step of applying a hard coating composition to one surface of the transparent support substrate, thereby forming an uncured hard coat layer;
- a surface contact step of bringing both the substrates into surface contact with each other in a direction in which the concavo-convex shape surface of the mold substrate and a surface of the uncured hard coat layer face each other;
- a curing step of applying active energy rays, thereby curing the uncured hard coat layer;
- and
- a peeling step of peeling the mold substrate from the cured hard coat layer,
- wherein
- the hard coating composition contains a polymerizable unsaturated group-containing oligomer or polymer having a weight-average molecular weight in a range of 1000 to 200000,
- a peel strength of a surface contact part of the concavo-convex shape surface of the mold substrate and the uncured hard coat layer surface is in a range of 0.01 to 2 N/25 mm,
- a peel strength of the surface contact part of the concavo-convex shape surface of the mold substrate and the hard coat layer after the application of the active energy rays is in a range of 0.005 to 1.5 N/25 mm,
- a pressing pressure in the surface contact step of the concavo-convex shape surface of the mold substrate and the uncured hard coat layer surface is 0.001 to 5 MPa, and
- a concavo-convex shape transfer rate achieved when the pressing pressure is in the above range is 75 to 100%.
9 more elements
Dependencies are inferred from the claim text.