# US 12,015,354 B2 · Power conversion device capable of suppressing a harmonic component in an output voltage from an arm that increases after bypass of a failed converter cell

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- Number: US 12,015,354 B2
- Document ID: US12015354B2
- Status: Granted
- Kind: B2
- Application number: 17/293,943
- Filed: 2018-12-25
- Published: 2022-01-13
- Granted: 2024-06-18
- Earliest claimed: 2018-12-25
- Assignees: Mitsubishi Electric Corporation
- Applicants: Mitsubishi Electric Corporation
- Inventors: Takuya Kajiyama; Toshiyuki Fujii; Shuhei Fujiwara; Ryosuke Uda; Kazuyori Tahata
- Web page: https://patentgrep.com/patent/US12015354B2

## CPC

- H02M 7/4835: {comprising two or more cells, each including a switchable capacitor, the capacitors having a nominal charge voltage which corresponds to a given fraction of the input voltage, and the capacitors being selectively connected in series to determine the instantaneous output voltage}
- H02M 1/12: Arrangements for reducing harmonics from AC input or output
- H02M 1/32: Means for protecting converters other than automatic disconnection
- H02M 7/483: Converters with outputs that each can have more than two voltages levels
- H02M 7/4833: {Capacitor voltage balancing}
- H02M 7/49: Combination of the output voltage waveforms of a plurality of converters
- H02M 1/0043: {Converters switched with a phase shift, i.e. interleaved (non-isolated DC/DC converters H02M3/1586)}
- H02M: APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF (transformers H01F; dynamo-electric converters H02K47/00; controlling transformers, reactors or choke coils, control or regulation of electric motors, generators or dynamo-electric converters H02P)

## Abstract

A power converter includes an arm in which a plurality of converter cells are connected in series, each of the converter cells including at least two switching elements, a power storage element, and a pair of output terminals. A control device controls voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each converter cell. The converter cell includes a switch to have the converter cell bypassed. When the control device senses failure of the converter cell within the arm, it has a failed converter cell within the arm bypassed and rectifies uneven intervals among phases of carrier signals of a plurality of normal converter cells within the arm caused by failure of the converter cell.

## Claims

### Claim 1

A power conversion device comprising:
a power converter including an arm in which a plurality of converter cells are connected in series, each of the plurality of converter cells including at least two switching elements, a power storage element, and a pair of output terminals;
a control device to control voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each of the plurality of converter cells, and
a converter cell of the plurality of converter cells including a switch to have the converter cell bypassed,
wherein the control device includes:
a carrier signal generator to set a reference phase of the carrier signal for each of the plurality of converter cells and to generate the carrier signal having the reference phase, and
a plurality of individual cell controllers, each of the plurality of individual cell controllers providing a PWM modulated signal based on a voltage command and the carrier signal for a corresponding converter cell within the arm of the power converter, the corresponding converter cell corresponding to each of the plurality of individual cell controllers,
wherein when the carrier signal generator senses failure of a converter cell of the plurality of converter cells within the arm of the power converter, the carrier signal generator bypasses a failed converter cell of the plurality of converter cells within the arm and equally sets intervals among reference phases of the carrier signals of normal converter cells of the plurality of converter cells within the arm and minimizes an absolute value of a maximum value of amounts of variation in reference phases of the carrier signals of the normal converter cells, and
wherein the carrier signal generator:
varies to delay the reference phase advanced relative to the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells, and
varies to advance the reference phase delayed relative to the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells.

### Claim 2

A power conversion device comprising:
a power converter including an arm in which a plurality of converter cells are connected in series, each of the plurality of converter cells including at least two switching elements, a power storage element, and a pair of output terminals;
a control device to control voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each of the plurality of converter cells, and
a converter cell of the plurality of converter cells including a switch to have the converter cell bypassed,
wherein the control device includes:
a carrier signal generator to set a reference phase of the carrier signal for each of the plurality of converter cells and to generate the carrier signal having the reference phase, and
a plurality of individual cell controllers, each of the plurality of individual cell controllers providing a PWM modulated signal based on a voltage command and the carrier signal for a corresponding converter cell within the arm of the power converter, the corresponding converter cell corresponding to each of the plurality of individual cell controllers,
wherein when the carrier signal generator senses failure of a converter cell of the plurality of converter cells within the arm of the power converter, the carrier signal generator bypasses a failed converter cell of the plurality of converter cells within the arm and equally sets intervals among reference phases of the carrier signals of normal converter cells of the plurality of converter cells within the arm and minimizes an absolute value of a maximum value of amounts of variation in reference phases of the carrier signals of the normal converter cells,
wherein the carrier signal generator sets a minimum value of the amounts of variation in reference phases of the carrier signals of the normal converter cells to 0, and
wherein the carrier signal generator does not vary the reference phase immediately following the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the plurality of normal converter cells, but delays the reference phase other than the reference phase immediately following the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells.

### Claim 3

A power conversion device comprising:
a power converter including an arm in which a plurality of converter cells are connected in series, each of the plurality of converter cells including at least two switching elements, a power storage element, and a pair of output terminals;
a control device to control voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each of the plurality of converter cells, and
a converter cell of the plurality of converter cells including a switch to have the converter cell bypassed,
wherein the control device includes:
a carrier signal generator to set a reference phase of the carrier signal for each of the plurality of converter cells and to generate the carrier signal having the reference phase, and
a plurality of individual cell controllers, each of the plurality of individual cell controllers providing a PWM modulated signal based on a voltage command and the carrier signal for a corresponding converter cell within the arm of the power converter, the corresponding converter cell corresponding to each of the plurality of individual cell controllers,
wherein when the carrier signal generator senses failure of a converter cell of the plurality of converter cells within the arm of the power converter, the carrier signal generator bypasses a failed converter cell of the plurality of converter cells within the arm and equally sets intervals among reference phases of the carrier signals of normal converter cells of the plurality of converter cells within the arm and minimizes an absolute value of a maximum value of amounts of variation in reference phases of the carrier signals of the normal converter cells,
wherein the carrier signal generator sets the maximum value of the amounts of variation in reference phases of the carrier signals of the normal converter cells to 0, and
wherein the carrier signal generator does not vary the reference phase immediately preceding the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells, but advances the reference phase other than the reference phase immediately preceding the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells.

### Claim 4

A power conversion device comprising:
a power converter including an arm in which a plurality of converter cells are connected in series, each of the plurality of converter cells including at least two switching elements, a power storage element, and a pair of output terminals;
a control device to control voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each of the plurality of converter cells, and
a converter cell of the plurality of converter cells including a switch to have the converter cell bypassed,
wherein the control device includes:
a carrier signal generator to set a reference phase of the carrier signal for each of the plurality of converter cells and to generate the carrier signal having the reference phase, and
a plurality of individual cell controllers, each of the plurality of individual cell controllers providing a PWM modulated signal based on a voltage command and the carrier signal for a corresponding converter cell within the arm of the power converter, the corresponding converter cell corresponding to each of the plurality of individual cell controllers,
wherein when the carrier signal generator senses failure of a converter cell of the plurality of converter cells within the arm of the power converter, the carrier signal generator bypasses a failed converter cell of the plurality of converter cells within the arm and equally sets intervals among reference phases of the carrier signals of normal converter cells of the plurality of converter cells within the arm and minimizes an absolute value of a maximum value of amounts of variation in reference phases of the carrier signals of the normal converter cells, and
wherein when the carrier signal generator varies the reference phase of the carrier signal of a normal converter cell of the normal converter cells of the plurality of converter cells in a direction of advance, the carrier signal generator advances the reference phase of the carrier signal of the normal converter cell immediately after timing when the carrier signal intersects with a cell voltage command for the normal converter cell.

### Claim 5

A power conversion device comprising:
a power converter including an arm in which a plurality of converter cells are connected in series, each of the plurality of converter cells including at least two switching elements, a power storage element, and a pair of output terminals;
a control device to control voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each of the plurality of converter cells, and
a converter cell of the plurality of converter cells including a switch to have the converter cell bypassed,
wherein the control device includes:
a carrier signal generator to set a reference phase of the carrier signal for each of the plurality of converter cells and to generate the carrier signal having the reference phase, and
a plurality of individual cell controllers, each of the plurality of individual cell controllers providing a PWM modulated signal based on a voltage command and the carrier signal for a corresponding converter cell within the arm of the power converter, the corresponding converter cell corresponding to each of the plurality of individual cell controllers,
wherein when the carrier signal generator senses failure of a converter cell of the plurality of converter cells within the arm of the power converter, the carrier signal generator bypasses a failed converter cell of the plurality of converter cells within the arm and equally sets intervals among reference phases of the carrier signals of normal converter cells of the plurality of converter cells within the arm and minimizes an absolute value of a maximum value of amounts of variation in reference phases of the carrier signals of the normal converter cells, and
wherein when the carrier signal generator varies the reference phase of the carrier signal of a normal converter cell of the normal converter cells of the plurality of converter cells in a direction of delay, the carrier signal genera tor delays the reference phase of the carrier signal of the normal converter cell immediately after timing when the carrier signal attains to maximum or minimum.
