# US 12,015,322 B2 · Electric motor

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- Number: US 12,015,322 B2
- Document ID: US12015322B2
- Status: Granted
- Kind: B2
- Application number: 16/976,797
- Filed: 2019-02-19
- Published: 2020-12-31
- Granted: 2024-06-18
- Earliest claimed: 2018-03-01
- Assignees: Dyson Technology Limited
- Applicants: Dyson Technology Limited
- Inventors: Nigel Youatt Dymond; Lin Ji; Kevin Garcia
- Web page: https://patentgrep.com/patent/US12015322B2

## CPC

- H02K 5/163: {radially supporting the rotary shaft at only one end of the rotor (H02K5/165, H02K5/167, H02K5/173 take precedence)}
- H02K 5/1732: {radially supporting the rotary shaft at both ends of the rotor (H02K5/1737 takes precedence)}
- H02K 5/1735: {radially supporting the rotary shaft at only one end of the rotor (H02K5/1737 takes precedence)}
- H02K 5/24: specially adapted for suppression or reduction of noise or vibrations
- H02K 9/06: with fans or impellers driven by the machine shaft
- H02K 7/083: {radially supporting the rotary shaft at both ends of the rotor (H02K7/086, H02K7/09 take precedence)}
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})

## Abstract

An electric motor having a frame, a rotor assembly, and a stator assembly. The rotor assembly has a magnet, a bearing assembly, an impeller, and a shaft. The bearing assembly has a first bearing, a second bearing, and a biasing element between the first and second bearings. The first bearing is mounted to the frame by an o-ring, and the second bearing is mounted to the frame by adhesive.

## Claims

### Claim 1

An electric motor comprising:
a frame;
a rotor assembly comprising a magnet, a bearing assembly, an impeller, and a shaft, wherein the bearing assembly comprises:
a first bearing soft-mounted to the frame by an O-ring;
a second bearing mounted to the frame by adhesive; and
a biasing element between the first and second bearings, wherein the first bearing is located closer to the impeller than the second bearing; and
a stator assembly comprising a plurality of c-shaped stator cores, wherein the stator assembly is soft-mounted to the frame by a deformable stator mounting member.

### Claim 2 (depends on 1)

The electric motor of claim 1, wherein the frame comprises an annular groove within which the O-ring sits.

### Claim 3 (depends on 1)

The electric motor of claim 1, wherein the frame comprises an uninterrupted surface covering the bearing assembly.

### Claim 4 (depends on 1)

The electric motor of claim 1, wherein the bearing assembly is located downstream of the impeller.

### Claim 5 (depends on 1)

The electric motor of claim 1, wherein the frame comprises an inner wall and an outer wall, the inner wall having a bore for receiving the bearing assembly, and the magnet is located downstream of the bearing assembly, outside the bore of the inner wall.

### Claim 6 (depends on 1)

The electric motor of claim 1, wherein the impeller is in direct contact with at least a portion of the first bearing.

### Claim 7 (depends on 1)

The electric motor of claim 1, wherein the O-ring is offset from a centre-point of the first bearing.

### Claim 8 (depends on 7)

The electric motor of claim 7, wherein the O-ring is axially offset in a direction parallel to an axis of rotation of the impeller.

### Claim 9 (depends on 1)

The electric motor of claim 1, wherein the frame includes a protrusion that cooperates with a recess of the impeller to form a seal.

### Claim 10 (depends on 1)

The electric motor of claim 1, wherein the stator assembly further comprises a bobbin assembly having a centre portion and a plurality of arm portions that extend from the centre portion.

### Claim 11 (depends on 10)

The electric motor of claim 10, wherein the centre portion of the bobbin assembly includes a bore configured to receive the magnet of the rotor assembly.

### Claim 12 (depends on 10)

The electric motor of claim 10, wherein the stator assembly further comprises a winding wound around an arm portion of the bobbin assembly that is configured to induce a magnetic field in a c-shaped stator core of the plurality of c-shaped stator cores.

### Claim 13 (depends on 12)

The electric motor of claim 12, wherein:
each arm portion of the plurality of arm portions of the bobbin assembly includes an aperture; and
each c-shaped stator core of the plurality of c-shaped stator cores slots into a corresponding aperture of the bobbin assembly.

### Claim 14 (depends on 1)

The electric motor of claim 1, wherein the frame comprises a lug that extends from an inner wall of the frame in an axial direction, the lug being a mounting point for the stator assembly.

### Claim 15 (depends on 14)

The electric motor of claim 14, wherein the stator assembly comprises a recess configured to interface with the lug of the frame.
