# US 12,015,308 B2 · Rotor for an electrical machine

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- Number: US 12,015,308 B2
- Document ID: US12015308B2
- Status: Granted
- Kind: B2
- Application number: 17/690,651
- Filed: 2022-03-09
- Published: 2022-06-23
- Granted: 2024-06-18
- Earliest claimed: 2019-09-11
- Assignees: Vitesco Technologies German GmbH
- Applicants: Vitesco Technologies Germany GMBH
- Inventors: Ralf Rissmann
- Web page: https://patentgrep.com/patent/US12015308B2

## CPC

- H02K 1/276: Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
- H02K 1/2766: {having a flux concentration effect}
- H02K 2201/06: Magnetic cores, or permanent magnets characterised by their skew
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})

## Abstract

A rotor for an electric machine, where the rotor has a plurality of annularly formed laminated core segments, which are arranged in succession in the longitudinal direction of the rotor, and each laminated core segment has at least one pocket with a pole component arranged therein, where the pole components arranged in succession in the longitudinal direction of the rotor form a pole assembly, and the pole assembly has a W-shaped progression in relation to its longitudinal direction.

## Claims

### Claim 1

A rotor for an electric machine, comprising:
a plurality of annularly formed laminated core segments, which are arranged in succession in a longitudinal direction of the rotor;
a plurality of pockets, at least one of the plurality of pockets formed as part of a corresponding one of the plurality of annularly formed laminated core segments;
a plurality of pole components, each of the plurality of pole components disposed in a corresponding one of the plurality of pockets, each of the pole components having a side face parallel to the longitudinal direction of the rotor;
a pole assembly formed by each of the plurality of pole components arranged in succession in the longitudinal direction of the rotor, the pole assembly further comprising:
a first subassembly having more than one of the plurality of pole components;
a second subassembly having more than one of the plurality of pole components; and
a third subassembly having one of the plurality of pole components, the third subassembly arranged between the first subassembly and the second subassembly;
a first offset, the first offset being the distance between the side faces of each of the pole components of the first subassembly, the first offset formed by the plurality of annularly formed laminated core segments arranged offset from one another in the circumferential direction in such a way that the plurality of pole components of the first subassembly are arranged offset from one another in a first direction;
a first maximum offset being the combined sum of each first offset of the plurality of pole components of the first subassembly;
a second offset, the second offset being the distance between the side faces of the plurality of pole components of the second subassembly, the second offset formed by the plurality of annularly formed laminated core segments arranged offset from one another in the circumferential direction in such a way that the plurality of pole components of the second subassembly are arranged offset from one another in such a way in a second direction, which is contrary to the first direction;
a second maximum offset being the combined sum of each second offset of the plurality of pole components of the second subassembly; and
a third offset, the third offset being the greater spacing from the side face of the pole component of the third subassembly in the axial direction of the rotor to either the side faces of the plurality of pole components of the first subassembly or the side faces of the plurality of pole components of the second subassembly;
wherein the amount of the third offset is smaller than the amount of the first maximum offset and, the third offset is smaller than the amount of the second maximum offset.

### Claim 2 (depends on 1)

The rotor of claim 1, wherein the amount of the first maximum offset is equal to the amount of the second maximum offset.

### Claim 3 (depends on 1)

The rotor of claim 1, wherein the amount of the second maximum offset is different from the amount of the first maximum offset.

### Claim 4 (depends on 1)

The rotor of any of claim 1, wherein the first offset between each of the side faces of the plurality of pole components of the first subassembly and the second offset between the each of the side faces of the plurality of pole components of the second subassembly are always the same size.

### Claim 5 (depends on 1)

The rotor of any of claim 1, wherein the first offset between each of the side faces of the plurality of pole components of the first subassembly or the second offset between the each of the side faces of the plurality of pole components of the second subassembly are always the same size.

### Claim 6 (depends on 1)

The rotor of any of claim 1, wherein the first offsets between each of the side faces of the plurality of pole components of the first subassembly and the second offsets between each of the side faces of the plurality of pole components of the second subassembly are different from one another.

### Claim 7 (depends on 1)

The rotor of any of claim 1, wherein the first offsets between each of the side faces of the plurality of pole components of the first subassembly or the second offsets between each of the side faces of the plurality of pole components of the second subassembly are different from one another.

### Claim 8 (depends on 1)

The rotor of any of claim 1, wherein, within the pole assembly, the number of the plurality of pole components of the first subassembly is equal to the number of the plurality of pole components of the second subassembly.

### Claim 9 (depends on 1)

The rotor of any of claim 1, wherein, within the pole assembly, the number of pole components of the first subassembly is different from the number of pole components of the second subassembly.

### Claim 10 (depends on 1)

The rotor of claim 1, wherein the plurality of pole components of the first subassembly have offset positions, and the plurality of pole components of the second subassembly have offset positions, and the offset positions of the plurality of pole components of the first subassembly are identical to the offset positions of the plurality of pole components of the second subassembly.

### Claim 11 (depends on 10)

The rotor of claim 10, wherein the pole component of the third subassembly has an offset position, which corresponds to an offset position of a pole component of the first subassembly and an offset position of the second subassembly.

### Claim 12 (depends on 1)

The rotor of any of claim 1, further comprising a plurality of pole assemblies spaced from one another in the circumferential direction.

### Claim 13 (depends on 1)

The rotor of any of claim 1, wherein the rotor is part of an electric machine.

### Claim 14 (depends on 1)

The rotor of any of claim 1, wherein the electric machine is part of a motor vehicle.
