# US 12,015,259 B2 · Laminated busbar for energy storage device

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- Number: US 12,015,259 B2
- Document ID: US12015259B2
- Status: Granted
- Kind: B2
- Application number: 17/737,775
- Filed: 2022-05-05
- Published: 2022-11-10
- Granted: 2024-06-18
- Earliest claimed: 2021-05-06
- Assignees: Mersen France Angers SAS
- Applicants: MERSEN France Angers SAS
- Inventors: Maxime Babinot; Florian Charles; Thomas Fouet; Simon Dario
- Web page: https://patentgrep.com/patent/US12015259B2

## CPC

- H01M 50/209: adapted for prismatic or rectangular cells (H01M50/216 takes precedence)
- H02G 5/005: {Laminated bus-bars}
- H01M 50/176: for prismatic or rectangular cells (H01M50/181 takes precedence)
- H01M 50/296: characterised by terminals of battery packs (terminals of batteries H01M50/543)
- H01M 50/505: comprising a single busbar
- H01M 50/507: comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
- H01M 50/509: characterised by the type of connection, e.g. mixed connections
- H01M 50/516: by welding, soldering or brazing
- H01M 50/526: having a layered structure
- H01M 50/55: on the same side of the cell
- H01M 50/557: Plate-shaped terminals
- H01M 50/519: comprising printed circuit boards [PCB]
- Y02E 60/10: Energy storage using batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H02G: INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

In a module from an electrical battery, a laminated busbar interconnects prismatic electrical cells that are configured to be arranged in cell groups of the same number of cells. The busbar comprises: a first electrically conductive layer, with at least one electrically conducting element, each configured to connect electric poles of two adjacent cell groups, a first electrically insulating layer, laminated on the first conductive layer, a first electrical connector, configured to be connected to a first cell group, a second electrically conductive layer laminated onto the first insulating layer and comprising a second electrical connector to be connected to a last cell group, and a third electrical connector located closer to the first electrical connector than to the second electrical connector. The first insulating layer comprises a cut-out window, configured to allow electrical connection of the second electrical connector with the last cell group.

## Claims

### Claim 1

A laminated busbar for interconnecting a pack of prismatic electrical cells in a module from an electrical battery, wherein:
the laminated busbar has an elongated and flat shape that extends along a main axis and in a median plane,
the pack of electrical cells is configured so that:
the electrical cells are configured to be arranged in a row along the main axis,
each cell has an upper side with two electric poles having opposite polarities and being arranged on opposite sides of a longitudinal plane, which is parallel to the main axis and orthogonal to the median plane, the electric poles of each cell being arranged in the median plane, with the upper side of each cell being oriented in the same direction,
the cells are arranged in at least two groups, with the same number of electrical cells in each group, with a first group of cells and a last group of cells located at opposite ends of the pack,
within the same group of cells, the electric poles having the same polarity are arranged on the same side of the longitudinal plane,
for two adjacent groups of cells, the electric poles having the same polarity are arranged on opposite sides of the longitudinal plane,
the laminated busbar comprises:
a first electrically conductive layer, comprising at least one electrically conducting element, each conducting element being configured to electrically connect the electric poles of two adjacent groups of cells, said electric poles being located on the same side of the longitudinal plane,
a first electrically insulating layer, which is laminated on the first conductive layer,
a first electrical connector, configured to be connected to the electric poles of the first group of cells whose electric poles are not connected to a conducting element of the first conductive layer,
and wherein:
the laminated busbar further comprises a second electrically conductive layer, which extends along the main axis and comprises two opposite extremities with respectively a second electrical connector and a third electrical connector,
the second conductive layer is laminated onto the first insulating layer and electrically separated from the first conductive layer by the first insulating layer, the first conductive layer being sandwiched between the first insulating layer and the electric poles when the laminated busbar is connected to the pack of cells,
the second electrical connector is configured to be connected to the electric poles of the last group of cells, whose electric poles are not connected to a conducting element of the first conductive layer, while the third electrical connector is closer to the first electrical connector than to the second electrical connector, and
the first insulating layer comprises a cut-out window, configured to allow the electrical connection of the second electrical connector with the corresponding electric poles of the last group of cells.

### Claim 2 (depends on 1)

The laminated busbar according to claim 1, wherein:
each conducting element comprises at least two connection terminals, comprising each a welding area configured to be welded to one respective electric pole of a cell,
the first insulating layer comprise openings, configured to allow the access to the welding area of each connection terminals, and
the second conductive layer is arranged so that the second conductive layer does not prevent access to the openings of the first insulating layer.

### Claim 3 (depends on 2)

The laminated busbar according to claim 2, wherein, for each conductive element:
two adjacent connection terminals are linked together by a linking member,
for two adjacent connection terminals, the conductive element comprises a notch, arranged between said two adjacent connection terminals, and
each notch extends orthogonally to the main axis, so that each connection terminal is allowed to rotate, relatively to the linking member, along a rotation axis parallel to the main axis independently from the adjacent connection terminal.

### Claim 4 (depends on 3)

The laminated busbar according to claim 3, wherein:
the linking member further comprises at least one flexible portion,
each flexible portion extends orthogonally to the main axis and is aligned with a respective notch, each flexible portion separates the linking member in two adjacent linking portions, and
each flexible portion is elastically deformable, so that each linking portion rotates, relatively to the adjacent linking portion, along a pivot axis that is aligned with the corresponding flexible portion.

### Claim 5 (depends on 1)

The laminated busbar according to claim 1, further comprising a bottom insulating layer, wherein:
the bottom insulating layer is laminated on the first conductive layer, and
the bottom insulating layer comprises apertures, configured to allow the electrical connection the conducting elements to the corresponding electric poles.

### Claim 6 (depends on 1)

The laminated busbar according to claim 1, further comprising a top insulating layer, wherein:
the top insulating layer is laminated on the second conductive layer, and
the top insulating layer comprises top apertures, configured to allow the access to each connection terminal.

### Claim 7 (depends on 1)

The laminated busbar according to claim 1, wherein the second conductive layer is made from a sheet of metal.

### Claim 8 (depends on 7)

The laminated busbar according to claim 7, wherein:
the second conductive layer has a surface, which overlaps more than 30% of a surface of the first conductive layer.

### Claim 9 (depends on 7)

The laminated busbar according to claim 7, wherein the second conductive layer has a surface, which overlaps more than 50% of a surface of the first conductive layer.

### Claim 10 (depends on 7)

The laminated busbar according to claim 7, wherein the second conductive layer has a surface, which overlaps more than 75% of a surface of the first conductive layer.

### Claim 11 (depends on 1)

A module for an electrical battery, comprising a pack of prismatic electrical cells, wherein:
the cells are interconnected by a laminated busbar according to claim 1,
the cells are arranged in a row along the main axis,
each cell has an upper side with two electric poles having opposite polarities and being arranged on opposite sides of the longitudinal plane, the electric poles of each cell being arranged in the median plane, with the upper side of each cell being oriented in the same direction,
the cells are arranged in at least two groups, with the same number of cells in each group, with a first group of cells and a last group of cells located at opposite ends of the row,
within the same group of cells, the electrical poles having the same polarity are arranged on the same side of the longitudinal plane, and
for two adjacent groups of cells, the electric poles having the same polarity are arranged on opposite sides of the longitudinal plane.

### Claim 12 (depends on 11)

The module according to claim 11, wherein:
the module comprises an enclosure, configured to hold the cells, and
the first connector and the third connector are arranged outside the enclosure.

### Claim 13 (depends on 12)

The module according to claim 12, wherein the first connector and the third connector are arranged next to each other.