# US 12,015,134 B2 · Battery unit having cell stack, bus bars, cooler, waterproof plate, and heat transfer member

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- Number: US 12,015,134 B2
- Document ID: US12015134B2
- Status: Granted
- Kind: B2
- Application number: 17/525,506
- Filed: 2021-11-12
- Published: 2022-07-14
- Granted: 2024-06-18
- Earliest claimed: 2021-01-12
- Assignees: Toyota Jidosha Kabushiki Kaisha; Subaru Corporation
- Applicants: Toyota Jidosha Kabushiki Kaisha; Subaru Corporation
- Inventors: Hisashi Sugiyama; Wataru Kubo; Ryota Aoki; Masatoshi Hiyoshi; Haruka Tsuruta
- Web page: https://patentgrep.com/patent/US12015134B2

## CPC

- H01M 10/6554: Rods or plates
- H01M 10/613: Cooling or keeping cold
- H01M 10/647: Prismatic or flat cells, e.g. pouch cells
- H01M 10/653: characterised by electrically insulating or thermally conductive materials
- H01M 10/6551: Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
- H01M 10/6555: arranged between the cells
- H01M 10/6556: Solid parts with flow channel passages or pipes for heat exchange (closed pipes H01M10/6552)
- H01M 10/6557: arranged between the cells
- H01M 10/6567: Liquids
- H01M 10/6568: characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
- H01M 50/20: Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders (structural combination of accumulators with charging apparatus H01M10/46)
- H01M 50/209: adapted for prismatic or rectangular cells (H01M50/216 takes precedence)
- H01M 50/211: adapted for pouch cells
- H01M 50/224: Metals
- H01M 10/625: Vehicles
- H01M 2220/20: Batteries in motive systems, e.g. vehicle, ship, plane
- Y02E 60/10: Energy storage using batteries
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A battery unit disclosed herein includes a cell stack, bus bars, a cooler, and a heat transfer member. The cell stack includes a first surface and a second surface opposite to the first surface. The cooler includes a cooling surface that faces the second surface of the cell stack to cool the cell stack. The heat transfer member is arranged between the second surface of the cell stack and the cooling surface of the cooler to transfer heat of the cell stack to the cooler. The cooling surface of the cooler has a flat shape. The heat transfer member includes a plurality of bands extending along a stacking direction. The bands are located away from each other. At least one of the bands at least partially overlaps each of electrodes of a plurality of battery cells when viewed in a direction orthogonal to the cooling surface.

## Claims

### Claim 1

A battery unit comprising:
a cell stack including a plurality of battery cells stacked along a stacking direction, each of the plurality of battery cells includes a pair of electrodes, the cell stack including a first surface where the pair of electrodes of each of the plurality of battery cells are disposed, and a second surface opposite to the first surface;
a plurality of bus bars each connected to at least one of the pair of electrodes of each of the plurality of battery cells to electrically connect the plurality of battery cells;
a cooler including a cooling surface that faces the second surface of the cell stack to cool the cell stack, the cooler includes a channel where a coolant for cooling the cell stack circulates, the channel extending along the stacking direction while facing the plurality of battery cells; and
a waterproof plate arranged between the second surface of the cell stack and the cooling surface of the cooler to cover the cooling surface;
a heat transfer member arranged between the second surface of the cell stack and the cooling surface of the cooler to transfer heat of the cell stack to the cooler, wherein:
the cooling surface of the cooler has a flat shape;
the heat transfer member includes a plurality of bands extending along the stacking direction while facing the plurality of battery cells;
the plurality of bands are located away from each other in a direction perpendicular to the stacking direction;
at least one of the plurality of bands at least partially overlaps each of the pair of electrodes of each of the plurality of battery cells when viewed in a direction orthogonal to the cooling surface; and
the heat transfer member is located at one of a position between the cell stack and the waterproof plate and a position between the waterproof plate and the cooling surface.

### Claim 2 (depends on 1)

The battery unit according to claim 1, wherein the plurality of bands include:
at least one set of band-shaped portions spaced from each other in a width direction by a first distance; and
at least one other set of band-shaped portions spaced from each other in the width direction by a second distance.

### Claim 3 (depends on 1)

The battery unit according to claim 1, wherein the heat transfer member is in a form of gel.

### Claim 4 (depends on 1)

The battery unit according to claim 1, wherein the heat transfer member also functions as an adhesive for fixing the cooling surface to the second surface.

### Claim 5 (depends on 1)

The battery unit according to claim 1, wherein each of the plurality of battery cells is a rectangular cell having a flat rectangular shape in the stacking direction.

### Claim 6 (depends on 1)

The battery unit according to claim 1, further comprising
a second heat transfer member located at another of the position between the cell stack and the waterproof plate and the position between the waterproof plate and the cooling surface, wherein
the second heat transfer member is symmetrical to the heat transfer member across a symmetry plane that is the waterproof plate.