# US 12,014,953 B2 · Semiconductor device mitigating parasitic capacitance and method of fabricating the same

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- Number: US 12,014,953 B2
- Document ID: US12014953B2
- Status: Granted
- Kind: B2
- Application number: 17/555,844
- Filed: 2021-12-20
- Published: 2023-02-23
- Granted: 2024-06-18
- Earliest claimed: 2021-08-20
- Assignees: Wuhan Xinxin Semiconductor Manufacturing Co., Ltd.
- Applicants: Wuhan Xinxin Semiconductor Manufacturing Co., Ltd.
- Inventors: Fei Lin
- Web page: https://patentgrep.com/patent/US12014953B2

## CPC

- H10W 20/46: comprising air gaps
- H10W 20/023: {the interconnections being through-semiconductor vias}
- H10W 20/0234: {comprising etching via holes that stop on pads or on electrodes}
- H10W 20/0242: {comprising etching via holes from the back sides of the chips, wafers or substrates}
- H10W 20/0253: {comprising forming the through-semiconductor vias after stacking of the chips, wafers or substrates}
- H10W 20/0265: {characterised by the sidewall insulation}
- H10W 20/072: {of dielectric parts comprising air gaps}
- H10W 20/075: {of multilayered thin functional dielectric layers}
- H10W 20/076: {in via holes or trenches}
- H10W 20/20: Interconnections within wafers or substrates, e.g. through-silicon vias [TSV]
- H10W 20/2125: {Top-view shapes}
- H10W 90/00: Package configurations
- H10W 72/90: Bond pads, in general
- H10W 72/9226: {with via interconnections}
- H10W 72/923: {Bond pads having multiple stacked layers}
- H10W 72/942: {relative to underlying supporting features, e.g. bond pads, RDLs or vias}
- H10W 90/297: {characterised by the through-semiconductor vias [TSVs] in the stacked chips}
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

A semiconductor device and a method of fabricating the semiconductor device are disclosed. The method includes: providing a first wafer including a substrate; forming a hole in the first wafer, which extends through the substrate; forming an insulating dielectric layer over a side wall of the hole; filling the hole with a conductive layer; removing at least part of the insulating dielectric layer situated in correspondence with the substrate, forming an air gap between the conductive layer and the substrate; and forming a closure layer, which closes the air gap. With the present invention, parasitic capacitance present between the conductive layer, the insulating dielectric layer and the substrate is significantly reduced, resulting in an improvement in performance of the semiconductor device.

## Claims

### Claim 1

A method of fabricating a semiconductor device, the method comprising:
providing a first wafer including a substrate;
forming a hole in the first wafer, which extends through the substrate;
forming an insulating dielectric layer over a side wall of the hole;
filling the hole with a conductive layer to dispose the insulating dielectric layer formed outside of the conductive layer and sandwiched between the substrate and the conductive layer;
removing at least part of the insulating dielectric layer situated in correspondence with the substrate, forming an air gap between the conductive layer and the substrate; and
forming a closure layer, which closes the air gap,
wherein the air gap is formed outside of the conductive layer, and disposed in the insulating electric layer that is sandwiched between the substrate and the conductive layer, resulting in a significant reduction in parasitic capacitance between the conductive layer, the insulating dielectric layer and the substrate.

### Claim 2 (depends on 1)

The method of claim 1, wherein the insulating dielectric layer is a single-layer structure or a stack of at least two layers.

### Claim 3 (depends on 2)

The method of claim 2, wherein in case of the insulating dielectric layer being a stack of at least two layers, a portion of any one of the at least two layers situated in correspondence with the substrate is removed.

### Claim 4 (depends on 3)

The method of claim 3, wherein the insulating dielectric layer comprises, stacked sequentially over the side wall of the hole, a first silicon oxide layer, a silicon nitride layer and a second silicon oxide layer, and wherein a portion of the silicon nitride layer in the insulating dielectric layer in correspondence with the substrate is removed.

### Claim 5 (depends on 1)

The method of claim 1, wherein in the air gap, the substrate is exposed, or the conductive layer is exposed, or both the substrate and the conductive layer are exposed.

### Claim 6 (depends on 1)

The method of claim 1, wherein in the air gap, neither the substrate nor the conductive layer is exposed.

### Claim 7 (depends on 1)

The method of claim 1, wherein there is no conductive layer between the air gap and the substrate.

### Claim 8 (depends on 1)

The method of claim 1, prior to the formation of the hole in the first wafer, the method further comprising providing a second wafer and bonding the first wafer to the second wafer.

### Claim 9 (depends on 8)

The method of claim 8, further comprising forming a further hole in the second wafer, the hole in the first wafer is not brought into communication with the further hole in the second wafer, or the hole in the first wafer is brought into communication with the further hole in the second wafer.

### Claim 10 (depends on 1)

The method of claim 1, wherein forming an insulating dielectric layer over a side wall of the hole comprises:
forming an insulating dielectric layer covering both the side wall and a bottom wall of the hole;
etching away a portion of the insulating dielectric layer on the bottom wall of the hole.

### Claim 11 (depends on 9)

The method of claim 9, further comprising:
providing a first insulating layer on a front side of the substrate in the first wafer and providing a second insulating layer on a front side of a substrate in the second wafer, the first insulating layer having a first metal interconnect formed therein, the second insulating layer having a second metal interconnect formed therein;
forming a first opening by etching away the insulating dielectric layer on a bottom wall of the hole in the first wafer and forming a second opening by etching away the insulating dielectric layer on a bottom wall of the further hole in the second wafer,
the conductive layer filling the first opening, electrically connecting the conductive layer in the hole and the first opening to the first metal interconnect, the conductive layer further filling the second opening, electrically connecting the conductive layer in the further hole and the second opening to the second metal interconnect.

### Claim 12

A semiconductor device, comprising:
a first substrate;
a hole extending through the first substrate;
an insulating dielectric layer covering a side wall of the hole;
a conductive layer filled in the hole, wherein the insulating dielectric layer is formed outside of the conductive layer and is sandwiched between the substrate and the conductive layer, wherein at least part of the insulating dielectric layer in correspondence with the substrate is removed, forming an air gap between the conductive layer and the substrate; and
a closure layer, which closes the air gap,
wherein the air gap is formed outside of the conductive layer, and disposed in the insulating dielectric layer that is sandwiched between the substrate and the conductive layer, resulting in a significant reduction in parasitic capacitance between the conductive layer, the insulating dielectric layer and the first substrate.

### Claim 13 (depends on 12)

The semiconductor device of claim 12, wherein the insulating dielectric layer is a single-layer structure or a stack of at least two layers.

### Claim 14 (depends on 13)

The semiconductor device of claim 13, wherein in case of the insulating dielectric layer being a stack of at least two layers, a portion of any one of the at least two layers situated in correspondence with the substrate is removed so that the air gap is present in this layer.

### Claim 15 (depends on 14)

The semiconductor device of claim 14, wherein the insulating dielectric layer comprises, stacked sequentially over the side wall of the hole, a first silicon oxide layer, a silicon nitride layer and a second silicon oxide layer, and wherein the air gap is present in the silicon nitride layer in the insulating dielectric layer.

### Claim 16 (depends on 12)

The semiconductor device of claim 12, wherein in the air gap, the substrate is exposed, or the conductive layer is exposed, or both the substrate and the conductive layer are exposed.

### Claim 17 (depends on 12)

The semiconductor device of claim 12, wherein in the air gap, neither the substrate nor the conductive layer is exposed.

### Claim 18 (depends on 12)

The semiconductor device of claim 12, wherein there is no conductive layer between the air gap and the substrate.

### Claim 19 (depends on 12)

The semiconductor device of claim 12, further comprising:
a first die containing the first substrate; and
a second die bonded to the first die.

### Claim 20 (depends on 12)

The semiconductor device of claim 12, wherein there is air or vacuum in the air gap.
